机械手Manipulator英文Word文档格式.docx
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First,anoverviewofindustrialmanipulator
Robotisakindofpositioningcontrolcanbeautomatedandcanbere-programmedtochangeinmulti-functionalmachine,whichhasmultipledegreesoffreedomcanbeusedtocarryanobjectinordertocompletetheworkindifferentenvironments.LowwagesinChina,plasticproductsindustry,althoughstillalabor-intensive,mechanicalhandusehasbecomeincreasinglypopular.Electronicsandautomotiveindustriesthat
EuropeandtheUnitedStatesmultinationalcompaniesveryearlyintheirfactoriesinChina,theintroductionofautomatedproduction.Butnowthechangesarethosefoundinindustrial-intensiveSouthChina,EastChina'
scoastalareas,localplasticprocessingplantshavealsoemergedinmechanicalwatchesbegantobecomeincreasinglyinterestedin,becausetheyhavetofaceahighturnoverrateofworkers,aswellasfortheworkerstopaywork-relatedinjuriesfeechallenges.
WiththerapiddevelopmentofChina'
sindustrialproduction,especiallythereformandopeningupaftertherapidincreaseinthedegreeofautomationtoachievetheworkpiecehandling,steering,transmissionoroperationofbrazing,spraygun,wrenchesandothertoolsforprocessingandassemblyoperationssince,whichhasmoreandmoreattractedourattention.
Robotistoimitatethemanualpartoftheaction,accordingtoagivenprogram,trackandrequirementsforautomaticcapture,handlingoroperationoftheautomaticmechanicaldevices.
Inreallife,youwillfindthisaproblem.Inthemachineshop,theprocessingofpartsloadingtimeisnotannoying,andlaborproductivityisnothigh,thecostofproductionmajor,andsometimesman-madeincidentswilloccur,resultinginprocessingwereinjured.Thinkaboutwhatcouldreplaceitwiththeprocessingtimeofatouraslongasthereareafewpeople,andcanoperate24hourssaturatedhumanright?
Theanswerisyes,buttherobotcancometoreplaceit.
Productionofmechanicalhandcanincreasetheautomationlevelofproductionandlaborproductivity;
canreducelaborintensity,ensuringproductquality,toachievesafeproduction;
particularlyinthehigh-temperature,highpressure,lowtemperature,lowpressure,dust,explosive,toxicandradioactivegasessuchaspoorenvironmentcanreplacethenormalworkingpeople.HereIwouldliketothinkofdesigningarobottobeusedinactualproduction.
Whywouldarobotdesignedtoprovideapneumaticpower:
pneumaticrobotreferstothecompressedairaspowersource-drivenrobot.Withpressure-drivenandotherenergy-drivencomparisonhavethefollowingadvantages:
1.Airinexhaustible,usedlaterdischargedintotheatmosphere,doesnotrequirerecyclinganddisposal,donotpollutetheenvironment.(Conceptofenvironmentalprotection)
2.Airstickissmall,thepipelinepressurelossissmall(typicallylessthanasphaltgaspathpressuredropofone-thousandth),tofacilitatelong-distancetransport.
3.Compressedairoftheworkingpressureislow(usually4to8kg/persquarecentimeter),andthereforemovingthematerialcomponentsandmanufacturingaccuracyrequirementscanbelowered.
4.Withthehydraulictransmission,comparedtoitsfasteractionandreaction,whichisoneoftheadvantagespneumaticoutstanding.
5.Theaircleanermedia,itwillnotdegenerate,noteasytoplugthepipeline.Buttherearealsoplaceswhereitfliesintheointment:
1.Asthecompressibilityofair,resultinginpooraerodynamicstabilityofthework,resultingintheimplementingagenciesastheprecisionofthevelocityandnoteasilycontrolled.
2.Astheuseoflowatmosphericpressure,theoutputpowercannotbetoolarge;
inordertoincreasetheoutputpowerisboundtothestructureoftheentirepneumaticsystemsizeincreased.
Withpneumaticdriveandcomparewithotherenergysourcesdrivehasthefollowingadvantages:
Airinexhaustible,usedlaterdischargedintotheatmosphere,withoutrecyclinganddisposal,donotpollutetheenvironment.Accidentalorasmallamountofleakagewouldnotbeaseriousimpactonproduction.Viscosityofairissmall;
thepipelinepressurelossalsoisverysmall,
Easylong-distancetransport.
Thelowerworkingpressureofcompressedair,pneumaticcomponentsandthereforethematerialandmanufacturingaccuracyrequirementscanbelowered.Ingeneral,reciprocatingthrustin1to2tonspneumaticeconomyisbetter.
Comparedwiththehydraulictransmission,anditsfasteractionandreaction,which
isoneoftheoutstandingmeritsofpneumatic.
Cleanairmedium,itwillnotdegenerate,noteasytoplugthepipeline.Itcanbesafelyusedinflammable,explosiveandthedustbigoccasions.
Alsoeasytorealizeautomaticoverloadprotection.
Second,thecomposition,mechanicalhand
Robotintheformofavarietyofforms,somerelativelysimple,somemorecomplicated,butthebasicformisthesameasthecompositionofthe,usuallybytheimplementingagencies,transmissionsystems,controlsystemsandauxiliarydevicescomposed.
1.Implementingagencies
Manipulatorexecutingagencybythehands,wrists,arms,pillars.Handsarecrawlinginstitutions,isusedtoclampandreleasetheworkpiece,andsimilartohumanfingers,tocompletethestaffingofsimilaractions.
Wristandfingersandthearmconnectingthecomponentscanbeupanddown,left,androtarymovement.Asimplemechanicalhandcannotwrist.Pillarsusedtosupportthearmcanalsobemademobileasneeded.
2.Transmission
Theactuatortobeachievedbythetransmissionsystem.Sub-transmissionsystemcommonlyusedmanipulatormechanicaltransmission,hydraulictransmission,pneumaticandelectricpowertransmissionandotherdriveseveralforms.
3.ControlSystem
Manipulatorcontrolsystem'
smainroleistocontroltherobotaccordingtocertainprocedures,direction,position,speedofaction,asimplemechanicalhandisgenerallynotsetupadedicatedcontrolsystem,usingonlytripswitches,relays,controlvalvesandcircuitscanbeachieveddynamicdrivesystemcontrol,sothatimplementingagenciesaccordingtotherequirementsofaction.Actionwillhavetousecomplexprogrammablerobotcontroller,themicro-computercontrol.
Three,mechanicalhandclassificationandcharacteristics
Robotsaregenerallydividedintothreecategories:
thefirstisthegeneralmachinery
doesnotrequiremanualhand.Itisanindependentnotaffiliatedwithaparticularhostdevice.Itcanbeprogrammedaccordingtotheneedsofthetasktocompletetheoperationoftheprovisions.Itischaracterizedwithordinarymechanicalperformance,alsohasgeneralmachinery,memory,intelligenceternarymachinery.Thesecondcategoryistheneedtomanuallydoit,calledtheoperationofaircraft.Itoriginatedintheatom,militaryindustry,firstthroughtheoperationofmachinestocompleteaparticularjob,andlaterdevelopedtooperateusingradiosignalstocarryoutdetectingmachinessuchastheMoon.Usedinindustrialmanipulatoralsofallintothiscategory.Thethirdcategoryisdedicatedmanipulator,themainsubsidiaryoftheautomaticmachinesorautomaticlines,tosolvethemachineupanddowntheworkpiecematerialanddelivery.Thismechanicalhandinforeigncountriesknownasthe"
MechanicalHand"
whichisthehostofservices,fromthehost-driven;
exceptionofafewoutsidetheworkingproceduresaregenerallyfixed,andthereforespecial.
Mainfeatures:
First,mechanicalhand(theupperandlowermaterialrobot,assemblyrobot,handlingrobot,stackingrobot,helprobot,vacuumhandlingmachines,vacuumsuctioncrane,labor-savingspreader,pneumaticbalancer,etc.).
Second,cantilevercranes(cantilevercrane,electricchainhoistcrane,airbalancethehanging,etc.)
Third,rail-typetransportsystem(hangingrail,lightrail,singlegirdercranes,double-beamcrane)
Four,industrialmachinery,applicationofhand
Manipulatorinthemechanizationandautomationoftheproductionprocessdevelopedanewtypeofdevice.Inrecentyears,aselectronictechnology,especiallycomputerextensiveuseofrobotdevelopmentandproductionofhig