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throughtheapplicationofthesoftwareforsignalanalysisandprocessingandanalysisofpaint-relatedwaveforms;
andthen,throughtherelevantwaveformanalysisandspectrumanalysistodeterminethehealthstatusofmachineryandequipment.
4.2SystemStructureDiagram
Designconceptofthissystemisthetop-downdesign,thefirstdevicetoachievetheoverallplanningfunction,andthendividethetotalworkfunctiontothehardwareandsoftwaresub-modulestorealizethesystemoveralldesignblockdiagramshowninFigure1.
4.3Vibrationspeedsensorselection
Vibrationsensor(Sensor)isacollectioncanbegeneratedbyrotatingmachineryvibrationsignals,accordingtoacertainlawofvibrationsignalsareconvertedtotheircorrespondingphysicalquantityorsignalandanotheroutputdevice,istoachievelarge-scalerotatingmachineryconditionmonitoringofanimportantlinkIfthereisnovibrationsensortotheoriginalvibrationsignalsaccuratelycaptureandconversion,rotatingmachineryconditionmonitoringcannotbeachieved.
Bycollectingvibrationsignalofadifferentnaturecanbeclassifiedasfollows:
acceleration,velocity,displacementandsoon.Vibrationsensorselectionmusttakeintoaccountsensorperformancerequirements;
sensorstaticanddynamiccharacteristics.Vibrationsensorstaticcharacteristicsofthemainparametersare:
linearity,resolutionandsensitivity.Thedynamiccharacteristicsofvibrationsensorsusedittorespondtocertaincriteriatorepresenttheinputsignal.Astherotatingmachineryvibrationsignalsoutputsinusoidalsignal,sothedynamiccharacteristicsofsensorsusedtoindicatethefrequencyresponse.Rotatingmachineryvibrationtestcommonlyusedtypesofsensorsarepiezoelectricsensorsandinertialratesensors.
Piezoelectricsensorsusedfornon-rotatingcomponentsoftheaccelerationmeasurement.Itischaracterizedbytheuseofawidefrequencyrange,usually0.2~10kHz,therefore,itissuitableforhigh-speedrotatingmachineryvibrationtests.Thequalityofpiezoelectricaccelerationsensorissmall,easytoinstallinmechanicalequipment.However,piezoelectricsensorsarehighimpedance,weaksignalsensor,measuringthesitevulnerabletoelectromagnetic,acousticandthermalaircurrentsandotherinterference,sothattheoutputsignalcontainsthepartofnon-vibrationaccelerationmeasurementpointsfromafalsesignal.
Inertialspeedsensorisacontact-typevibrationsensor,itisabsolutelyvibrationvelocityofthedetectedobjectsintomovingpartsmovingrelativetotheabsolutespeedoftheshell,andthenthroughaninternaltransformationtotherelativevibrationvelocitytransformpartsoftheelectromotiveforce,namely,bymeasuringtheelectromotiveforcetocalculatethespeedofrotatingmachineryvibration.Inertialspeedsensorthathashighsensitivityandlowoutputimpedance,butalsotheoutputpowerofastrongsignal,soitisnotsusceptibletoelectromagneticinterferenceafternoon,formorecomplexandrequiresalongleadon-site,stillhighersignaltonoiseratio.Thesensor'
sfrequencyrangebetween0.008~1KHz,nospecialpre-amplifier,installeasytouse.
ThesystemusestheVSSeriesVibrationvelocitysensorshowninFigure4-2,whichmeasuredbearing,chassisorstructureofthevibrationintensityandvibrationintensity.Suchsensorsmeasurethevibrationisrelativetotheabsolutevibrationoffreespace;
itsoutputvoltageisproportionaltothespeedandvibration,socalledvelocitytypevibrationsensors.Canalsoconvertthespeedoftrafficthroughthedisplacementofpointsre-displayprocessing?
Thismeasurementcanrotationorreciprocatingbodytoconductacomprehensiveevaluationofworkingconditions,whichdirectlyinstalledonthemachineoutside,somaintenanceisveryconvenienttouse.
HowItWorks:
VSSeriesVibrationMonitoringspeedsensoristheuseofmagneticinductionprincipletovibrationsignalsconvertedintoelectricalsignals.Itismainlyfromthemagneticcircuitsystem,inertialmass,springdampingcomponents.Thesensorrigidshellsecuredtoamagnet,inertialmass(coilcomponent),withspringsuspensioncomponentsonthehousing.Work,thesensorinstalledonthemachine,themachinevibrationwhentheworkingfrequencyrangeofthesensor,thecoilandmagnetrelativemovement,cuttingmagneticfieldlines,on-linecircleproducesinducedvoltage,thevoltageisproportionaltothevalueofvibrationvelocity.Thenmatchwiththesecondaryinstrument,whichshowsthattheamountofvibrationvelocityordisplacementsize.
①sensitivityvaluesare80Hz,thespeedof18mm/scasedeterminationof
②Amplitudelinearity:
"
3%;
transversesensitivityratio:
"
5%
③Direction:
(providesforhorizontaldirection0°
)
Vertical:
90°
±
10°
Horizontal:
0°
④OutputResistance:
≤450;
Insulationresistance:
>
20M
4.4HardwareDesignModule
4.4.1Analogsignalconditioningcircuit
JP1thencollectedtherawvibrationsensorscapturesignalamplificationthroughthefilterintotheanalogcircuitA/DchipforA/Dconversion,inordertohostcomputerfordataprocessing.
1.Signalfiltering
Vibrationsensorwillbeanon-powerrotatingmachineryvibrationsignalsintoelectricalsignals,butthevibrationsignalssuperimposedonthesceneuselessnoise,thesenoiseandvibrationsignalsgeneratedatthesametime,somearemixedwiththeprocessofvibrationsignaltransmission,thenoisesometimeswillbegreaterthantheusefulsignal,therebyinundatingusefulsignal.Ifyoudonoteliminatethem,willberightbehindthesignalprocessinganalysistobringtheerror,andevensometimesleadtowrongconclusions,sothecollectedsignalisfiltered.
Generallydividedintolow-passfilters,highpass,bandpassandbandstopfilter,itsfrequencyresponsecharacteristicsasshowninFigure4-2.
Low-passfilteristhelow-frequencysignalswhilethehigh-frequencysignalsarenotpassedthroughthefilter.High-passfilterandlow-passfilterperformanceisjusttheopposite,namely,high-frequencysignalsthroughthelow-frequencysignalisnotpassed;
band-passfilteristhefrequencyinarangeofthesignalthrough,whileoutsidethescopeofthisCouldnotgetit;
band-stopperformanceandband-passfilteristheopposite,thatis,withinthescopeofacertainfrequencybandsignalisblocked,inwhichthesignaloutsidethepassband..
FieldDynamiccollectedvibrationsignalsareoftenmixedwithalotofuselessnoise,fornoise,itsfrequencyisdifficulttoquantifygiventhesizeofthevalueofdesignaslongasthefilterwhenconsideringhigh-frequencyinterferencesignalsuppression.AccordingtoNyquist'
sLaw,datacollectiondevicesfordataacquisitionfrequencymustbegreaterthantwicethehighestfrequencyvibrationsignal,thesignalcannotoccuruntilthefrequencyaliasingphenomenon,theneedtodesignalow-passfilterforvibrationsignalthrough,filteroutsomehigh-frequencyinterference.Thesimplestlow-passfilterformedbycapacitorsandresistors,showninFigure,AsimpleRClow-passcircuit,thegeneralcallitpassivelow-passfilter.
Thelow-passfilter
Figure4-3showstheRClow-passfiltercircuit,thevoltageloopequation:
Itsgain
Theavailabilityoftheactualgainof
Gainvalueisafunctionoffrequencyinthelowfrequencyarea
Minimal,
Signalpass;
highfrequencyarea
Great,
Signalunreasonable。
Unreasonablewhentheypasswiththeclinicalpointoftimethefrequencyisdefinedasthecut-offfrequency:
2.Signalamplification
Intherotatingmachineryvibrationsignalsmeasurement,thesensor'
soutputsignalisveryweak,generallycannotbedirectlyusedtodisplay,record,orconversion,theneedforamplification,pairsofrotatingmachineryvibrationsignalsmeasurementsystemusesthefollowingcharacteristicsoftheamplifierrequires:
①Frequencybandwidth,andcanenlargeDCsignal;
②Highprecision,goodlinearity;
③Highinputimpedance,lowoutputimpedance
④Lowdrift,lownoise;
⑤Powerfulanti-common-modeinterference。
ICopampiscomposedofhigh-gainanalogelectronicdevices,duetolowprices,combinedflexibleandwidelyused.Analogsignalscanbeproportional,integral,differential,andadditionandsubtractionandotheroperations.Figure4-4shows,LM324ADforOperationalAmplifierchips,withtheR22,andC4compositionamplifiercircuit,thecircuitsetthecapacitorC4istheroleofnegativefeedback:
RFCFisnotlarge,low