09 ITP for Column Installation finishedWord文档下载推荐.docx
《09 ITP for Column Installation finishedWord文档下载推荐.docx》由会员分享,可在线阅读,更多相关《09 ITP for Column Installation finishedWord文档下载推荐.docx(34页珍藏版)》请在冰豆网上搜索。
![09 ITP for Column Installation finishedWord文档下载推荐.docx](https://file1.bdocx.com/fileroot1/2023-1/22/e767a1f9-a0fe-4af2-a93c-38db38020edf/e767a1f9-a0fe-4af2-a93c-38db38020edf1.gif)
控制方法
等级
参加单位
工程资料表格
施工承包商
监理
PMC
业主
政府部门
1
施工方案
(1)施工进度安排
(2)施工劳动力及施工机具配备
(3)质量及安全保证体系
(4)施工及验收执行规范
执行P-CM302001
施工方案审批程序。
B
X
GB50319—2000—A2
2
基础验收
(1)基础位号、标高、中心线
(2)地脚螺栓中心距及预留孔
(3)清理基础表面杂物、油污
执行P-CM308001
各专业间移交程序。
GB50319—2000—A4
SH3503—2001—J203
SH3503—2001—J204
3
开箱检验
(1)校对装箱单、名称、数量、规格
(2)产品合格证
执行P-CM305002
主要材料、设备检测程序。
C
SH3503—2001—J301
4
半成品、零部件的验收
(1)产品质量证明文件
(2)压力容器产品安全质量监督检验证书
(3)容器半成品的坡口
(4)筒体长度允许偏差
(5)随容器到货零部件合格证和材质证明
执行P-CM305002主要材料、设备检测程序
P-CM308010
交工资料管理程序
GB50319-2000-A9
GB50319-2000-B1
SH3503-J301
5
焊接材料的验收
(1)焊条、焊丝质量证明书
(2)焊剂质量证明书及包装
(3)氩气纯度
P-CM305002
《焊接材料质量证明书及复检报告》
6
吊耳\卡具焊接
(1)吊卡具材料
(2)焊接过程
P-CM305008无损探伤和检测实施管理程序P-CM308001各专业间移交程序
P-CM305003施工特殊过程监理程序C-030
现场组装质量检试验计划
工程施工及验收规范.
SH/T3536-2002
SH/T3515-1990
见表3.2.1
7
现场组装
(1)焊接接头对口错边量
(2)纵缝棱角
(3)环缝棱角
(4)焊接接头外观质量
(5)圆度,筒体长度,直线度
(6)基础环底面至容器下封头与壳体连接焊缝距离
(7)法兰
(8)接管或人孔标高
(9)接管周向偏差
P-CM308010交工资料管理程序C-030
工程施工及验收规范
SH3514-2001-P603
SH3503-J306
8
焊接和焊缝返修
(1)焊接顺序
SH3503-J116
《产品焊接试板试验报告》
《焊缝及焊工布置图》
SH3514-2001-P604
C-030
P-CM305003
施工特殊过程监理程序
9
无损检测
(1)检测方法
(2)检测比例
(3)评定结果
P-CM305003施工特殊过程监理程序P-CM305008
无损探伤和检测实施管理程序
SH3503-2001J123-1
SH3503-2001J123-2
SH3503-2001-124
SH3503-2001124-FSH3503-2001-125
SH3503-2001-126
SH3503-2001126-FSH3503-2001-J127
SH3501-2001J127-F
10
热处理
(1)热处理工艺
(2)热处理方法
(3)保温、测温
(4)热处理后的质量检测
SH3503-2001-J122
《热处理温度记录曲线及数据表》
11
水压试验
(1)试验压力,压力表数量、安装位置和精度
(2)试验温度,水质分析
(3)升压过程,泄压速度
(4)基础沉降观测
(5)水压后无损探伤
P-CM305003施工特殊过程监理程序P-CM308010交工资料管理程序执行试压方案
A
SH3503-J317-A
12
塔就位(吊装)
(1)按吊装方案执行
(2)检查垫铁及螺栓
(3)塔安装方位,垂直度0o、90o、
180o、270o应上、中、下三点
(1)检查设备质量证书合格证
(2)吊装方案
(3)P-CM305003
SH3503—2001—J302,J128,J305,J115
SH3514—2001—P602
13
内件安装
(1)塔盘固定件检查
SH3514—2001—6.5检查检查施工记录
SH3503—2001—J304
SH3514—2001—P605
(2)塔盘安装样板检查
14
隐蔽工程
(1)塔内部清理,无遗留工具紧固件和杂物
(2)奥氏体不锈钢塔,酸洗钝化后,废液、废渣清理
自检并联检
SH3503—2001—J115
15
气密性试验
(1)按气密性方案规定进行
(2)检查塔上安全装置、阀类、压力计、液面计等附件,全部内件齐全合格
(1)按气密方案执行
(2)自检并联检
SH3503—2001—J317A
16
交工
(1)交工资料齐全
(2)竣工图
(3)会签文件
(4)设计变更单
执行P-CM308010交工技术文件验收程序
SH3503-2001《石油化工工程建设交工技术文件规定》
GB50319—2000—A10
No.
QualityControlPoint
ControlContent
ControlMethod
Grade
PartiesInvolved
ApplicableForms
Contractor
SupervisionOrganization
PMC
Owner
GovernmentAgency
ConstructionMethodStatement
1)Constructionschedulearrangement
(2)Constructionmanpower,equipmentandtools
(3)Quality&
safetyassurancesystem
(4)Aspercoderequirementtocarryouttheconstructionandacceptanceinspection
AsperP-CM302001
ProcedureforReviewandApprovalofConstructionMethodStatement
FoundationInspection
Acceptance
(1)FoundationTagNo.,elevationandcenterline
(2)Centerdistanceandpre-castholesofanchorbolt
(3)Cleanupdirtandoilfromfoundationsurface
AsperP-CM308001Procedurefor
TurnoveramongDisciplines
OpenPackageInspection
(1)Checkpackinglist,description,quantity,andspecification;
(2)Productqualitycertificate;
P-CM305002ProcedureforInspectionofLeadMaterialandEquipment
AcceptanceandInspectionofSemi-ProductandSparePart
(1)Proofdocumentofproductquality
(2)Certificateonsafetyqualitysupervisionandinspectionofpressurevessel
(3)Grooveofsemi-manufacturedvessel
(4)Allowabledeviationofcylinderlength
(5)Certificateandqualityidentificationofsparepartsalongwithvessel
AsperP-CM305002ProcedureforInspectionofEquipmentandLeadMaterial
AsperP-CM308010ProcedureforTurnoverDocumentControl
AcceptanceandInspectionofWeldingMaterial
(1)Qualitycertificateofweldingrod,electrodewire
(2)Qualitycertificateandpackage
(3)Argonpurity
AsperP-CM305002ProcedureforInspectionofLeadMaterialandEquipment
ReviewofQualityCertificateofWeldingMaterialsandReport
WeldingofRigging/ClampingAccessories
(1)Rigging/Clampingaccessoriesmaterial
(2)Processofwelding
P-CM305008ProcedureforExecutionandManagementofNDTandNDETestingP-CM308001ProcedureforTurnover
amongDisciplinesP-CM305003
SupervisionProcedureforSpecificConstructionC-030QualityInspectionandTesting
PlanforSiteAssembly
CodeonWorkConstructionandAcceptanceInspection
Table3.2.1
Site-assemblyWork
(1)WeldingJointmatching
(2)Longitudinalseamedge
(3)Circularseamedge
(4)Observationqualityofweldingjoint
(5)Circularity
(6)Cylinderlength
(7)Straightness
(8)Distancebetweenfoundationtopsurfacetotheweldbetweenbottomheadtotheshell
(9)Flange
(10)Stud/Man-holeelevation
(11)Studrediantdeviation
AsperP-CM308010ProcedureforTurnoverDocumentControl
AsperC-030QualityInspectionand
TestingPlanforSite-assembly
WeldingandWeldingSeamRepair
(1)Sequenceofwelding
CodeonWorkConstructionand
AcceptanceInspection
Testingreportofproductwelding
Weldingseamandwelderarrangementlayout
NDTTesting
(1)Methodoftesting
(2)Proportionoftesting
(3)Evaluationresult
P-CM305003SupervisionProcedureforSpecificConstructionAsperP-CM308010ProcedureforTurnoverDocumentControlP-CM305008ProcedureforExecutionManagementofNDTandNDETesting
B
X
Heat-treatment
(1)Heat-treatmentProcess
(2)Heat-treatmentMethod
(3)HeatPreservation,temperaturetaken
(4)Qualitytestingafterheat-treatment
P-CM305003SupervisionProcedureforSpecificConstruction
AsperP-CM308010ProcedureforManagementofTurnoverDocument
P-CM305008ProcedureforExecutionManagementofNDTandNDETesting
HydraulicTesting
(1)TestingPressure
(2)Quantity,locationandaccuracyofpressuregauges
(3)Testingtemperature
(4)Wateranalysis
(5)Pressurizationprocess
(6)Depressurizationspeed
(7)Observationoffoundationsettlement
(8)NDTtestingafterhydraulictesting
AsperP-CM308010ProcedureforManagementofTurnoverDocument
P-CM305008
P