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There'
sanundercutatthispositionthatcannotbemolded,weplantomakeasliderforit.Itwillalsohaveapartinglineonthisside,isthatOK?
6.产品里面的这个位置我们打算做斜顶或内行位,有问题吗?
Wewillmakethelifterand(inner)sliderinthisposition,willthatbeaproblem?
7.你提供的2D产品图与3D产品图不一致,请问以哪一个图面为准?
The2Dand3Ddrawingsyouprovidedarenotthesame,couldyouadvisewhichoneiscorrect?
8.你提供的3D产品图有的地方没有出模角,有的地方胶位太厚,有的地方胶位太溥,这些产品问题我们可以自己修改吗?
修改后会给交给你确认。
Thereisnodraftangleinthe3Dmodel,someareasaretoothick,andsomearetoothin.Canwemodifythembyourselves?
Wewillsendyoutheupdateddrawingforapproval.
9.按你们提供的缩水率千分之五,这个模具的尺寸已经做到了模具图面要求。
但注塑出来的
产品不符合你们的产品图。
请确认你们的材料的缩水率是否正确?
Accordingtotheshrinkagerate.005”,themoldhasbeendoneintherightdimension,butthepartfallsshorttoyourpartprint(theactualdimensionsareoutoftolerances),areyousuretheshrinkageisright?
10.产品的这个位置太小,导致模具钢料太溥,能够加宽这个位置吗?
Thispositionistoosmallandwillcausethinsteel,canwewidenithere?
11.斜顶与后面的柱位空间太小,斜顶在运动时会干涉到柱子,能移动这个柱子的位置吗?
Thespace(room)istoosmallbetweenthelifterandtheboss.Theangularlifterinterfereswiththebossduringejection(whenmoving).Pleaseconsiderchangingthepositionoftheboss.
12.这个筋骨位胶厚太溥,而且高度偏高,注塑时很难填充这个筋位,可以增加这个筋骨位的厚度吗?
Theribhereistoothinandrelativelyhigh,soitwillbedifficulttofill(走胶)hereduringtheinjectionprocess,canweincreasethethicknessofthisrib?
13.你是想将此筋骨位的高度加高/减低吗?
加胶的位置我们将用铜公放电加深。
但减胶的位置有两种做法,1、做镶件;
2、烧焊;
因为镶件的底部有运水,我们简单的做法是烧焊处理,你可以接受吗?
Areyougoingtoincreaseordecreasetheplastic(material)onthisrib?
Forincreasingplastic,wewilluseEDM.
Fordecreasingplastic,therewillbetwooptions.Oneistomakeinserts;
theotheristoweldthetool.
Becausethereiswaterlineundertheinsert,isthatOK?
14.这个样板的筋骨位底部烧焦,是因为排气不良,我们可以在筋骨位的中间增加一个镶件。
Thebottomoftheribwasburnedduetopoorventing,wecanaddaninsertinthemiddleoftheribtoimproveit.
15.重做镶件大约需要5-6天时间,你能接受吗?
Itwilltakeabout5or6daystore-dotheinsert,isthatOK?
16.产品的这个面我们已经做了晒纹处理,如果需要加胶,这个面我们需要重新外发晒纹。
所以我们直接以铜公放电的火花纹取代你要求的纹路,你可以接受吗?
Wehavealreadytexturedthisside.Ifweaddmaterial,itwilltakeafewdaystoremakethetexture.
SowesuggestusingtheEDM(spark)finishinsteadoftexturing,isthatOK?
17.模具是用公制/英制的配件?
需要备用件吗?
Arethemoldpartsininchesormm?
Dotheyneedspareparts?
18.模具上铭牌上的刻字内容是由你们提供吗?
你们什么时候可以这些刻字资料。
Willyouprovidetheengravingcontentofthemoldlabel?
Pleaseadviseitasap.
19.可否提供此模具生产时,注塑机的型号及相关资料。
如:
啤机大小、呵林柱尺寸、顶棍孔尺寸等
Canyouprovidethespecificationsofyourinjectionmachine?
Suchasthepresssize,tiebarspace,Konck-out(K.O.)/ejectorrodsholespattern.
20.这个问题我需要同其它同事商议会再答复你。
Iwilldiscussitwithmycolleagues,andreplyasap.
21.我们将尽力达成你的计划,如有异常,会及时通知你。
Wewilltryourbesttomeet/reachyourplan.Foranyproblems,wewillnotifyyouimmediately/promptly.
22.这个产品的长度为330.12MM,宽度为78.96MM,高度为45MM.胶厚为2MM,重量为70.63g,试模注塑机型号为250吨,胶料颜色为黑色,产品外表面晒纹处理,内表面为抛光.需要日期章、环保章、材料章.前后模用2344氮硬,斜顶和行位座用738H,以上模具信息正确吗?
请确认!
Pleasechecktheinformationbelowandcomment/approve.
L.W.H=330.12x78.96x45MM,
Thickness-2MM.
Weight-70.63g,
Presssize-250T
ColoroftheT1samples-black.
Outer/visiblesurfacefinish-texture;
innerside-polishing.
Datecode,recyclestampandmaterialI.D.needed.
CAV&
Core-2344nitridedsteel;
Lifterandslidershelf/base/retainer-738H.
23.现在到了吃午钣的时间,我们下午再继续好吗?
Lunchtime,shallwegoforlunchnow?
Wecandiscusstheprojectlater.
24.和滑块干涉的倒勾请加料填平至滑块可以顺利滑动
Theundercutareainterfereswiththeslideblock,sowesuggestaddingmaterialtohelptheslidermovesmoothly.
25.加胶太多(Theaddedwall/thicknessistoomuch)
26.加肉面积太大(Theaddedareaistoowide.)
27.GATE位置移位(Thegatelocationismoved.)
28.滑块拆的位置(Thesplitlineofslideblockorthearea/locationofslide.)
29.此处有尖角,填充困难(Itishardtofillthisareaduetothesharpfeature.)
30.此处钢材太薄,强度不足而且不容易冷却
(Thesteelistoothin,thestrengthofthisareaistooweakanditishardtocool.)
31.圆柱特征要有一半圆不可以拆在滑块上,以免粘滑块造成拉白,拉断
(Wedon'
tsuggestdesigninghalfofthecylinderontheslideblockbecauseitwillcausestickingandragmarks.)
32.此处做斜顶在作动时会铲胶。
(Thepartwillbedamagedifwemakethelifterinthisarea.)
33.这个面是装配面,不能加胶。
(Thisisacriticalsurfacewherewecannotaddadditionalmaterial.)
34.此处胶位太厚,会有缩水,建议减料改善
(Thewallistoothick,therewillbesinkmark.Wesuggestreducingplastictoimproveit.)
35.此面是不是外观面,此处做滑块的话会有夹线,是否可以接受
Isitacritical/visiblesurface?
Ifwemakeaslidehere,therewillbeasplitline.IsitOK?
36.此处有倒扣,能否不做滑块和斜顶?
建议减胶使前后模碰穿?
Thereisanundercut,canwe/youreducematerialtohavekiss-offinsteadofmakingslideandlifter?
37.请尽快确认这种拆模方式和结构,否则会影响模期
Pleaseconfirmthepartinglineandlayoutassoonaspossible,otherwise,theleadtimewillbeextended.
38.此面是否有特殊要求,能否有顶针印
Pleaseconfirmwhetheritisacriticalsurfaceornot,andifwecanhaveE.J.pinmarksonit.
39.P.L面开在此处,模具上会有尖角和刀口,对模具寿命有影响
Therearesharpedgesifwesetthepartinglinehere,itwillreducethetoollife.
40.加大拔模角,以便脱模顺利
Wesuggestenlargingthedraftangletohelprelease/demoldthetool.)
41.GATE故在此处的话有两个缺点:
1.盖子打开时可以看到GATE的修剪部位;
2.两个斜销在同一侧,顶出也不是很平衡.
(Therearetwoissuesifthegateistobedesignedinthisarea:
a).Itiseasytoseethegate/trimmingmarkwhenyouopenthecap.
b).Theejectionisunbalancedwhentwoliftersareonthesameside)
42.GATE故在此处的话.盖子打开后看不到GATE的修剪部位
(Thegatemarkisnotvisibleifthegatelocationisdesignedlikethis.)
43.我们建议进胶做在这一侧,产品表面不会缩水。
Toavoidsinkmarks,wesuggestgatingonthisside/surface.
44.在此处GATE故潜顶针的话,背后的外观面会有冲料痕,而且成品又是黑色的,会最明显
Ifwesub-gateintoanejectorpin,theoutersurfaceofthepartwillhaveseriousflowmarks.Sincethepartisinblack,themarkswillbemorevisible.
43.P.L开在此处不合理,模具加工困难,P丄应改为和图示的一样
Ifpartinglineisdesignedhere,thetoolingwillbemoredifficult.Therefore,werecommendtohavethepartinglineasindicated.
45.产品粘前模的机会很大,能否在后模加倒勾,拉料杆或者后模保留E.D.M纹,开模时使成品留在后模一侧
Wemayhavestickingoncavity,canweaddundercutsandspruepuller?
OrkeepEDMgraintosnatchthepartonthecore.
46.此处胶位厚度不均匀,成品表面会有应力痕,是否接受
Pleaseconfirmwhetheritisacceptabletohavestressmarksonthesurfacebecausethethicknessisuneven.
47.请注明何处为外观面,能否提供2D图和注意事项
Pleaseadvisewherethecritical/visiblesurfaceis.Pleasealsoprovideusa2Ddrawingandotherspecifications.
48.红色所示处是有问题的地方,请特别注意
Pleasenotetheredhighlightsbecausethoseareashaveproblems.
49.成品设计此处有问题,建议如附图所示修改
(Wewouldsuggestusingtheattachedpartdesignasthecurrentdesignhasproblems.)
50.此处改为一个球形的凹槽(Wesuggestmodifyingitasasphericalrecess.)
51.圆柱特征要有一半不可以拆在滑块里,以防拉断
Wedon'
tsuggestdesigninghalfofthecylinderontheslideblockbecauseitwillcausedragmarks.
52.此处大滑块上走小滑块,小滑块要先退,大滑块要做延迟
Thereisasmallslideonthebigslide.Thesmallslidewillrecedebeforethebigonemoves.
53.滑块要用液压油缸抽芯以保证开合模顺序
(Theslidepinswilluseanoilcylindertoassurethattheprocessisinproperorder.)
54.这个面有装配,加料的话装配时会顶住,如图所示
Wecannotaddmaterialtothissurfacebecauseitwillintervenebetweenthetwopartswhenitisassembled.Pleaseseetheattachedsketch.
55.可降低斜销面,增加成品些许肉厚来做变化
Wesuggestdescendingthesurfaceoflifterandthickeningthepartforimprovement.
56.一半做斜销,一半直接脱模(Halfwillhavethelifterandtheotherwillbemoldeddirectly.)
57.此处两个柱子重迭,有倒勾,不能直接脱模,要做SLIDE
Thesetwobossesareoverlappingwithundercut,thereforeaslideneedstobemade.
58.此处强制顶出(Thisareaneedsforceejection.)
59.后模两段开模,这个地方先退Therewillbetwostages/stepsejection.Itwillrecedefirst.
60.此处做镶件会有夹线,能否接受
Therewillbeaninsertsplitlinehere.Pleaseconfirm.
61.此面前后模1度靠破/插穿,会有段差,可否接受
(Pleaseconfirmwhetheritisoktohavemismatchtotheareawherethereis1degreeofshutoffinCore/Cavityside.)
62.这个尺寸能否加大(Pleaseconfirmwhetherwecanenlargethisdimension.)
63.此处加一个凹槽,胶片的弹出效果会更好一些,试模后看装配的效果再做修正
"
(Theelasticofthefilmwillbebetterifweaddarecess.Wewillseehowitwillaffecttheassemblyparts,andthenmakemodifications.)"
64.此处有倒扣,建议将剖面线所示部位移除来避免此处的倒扣
(Thereisanundercuthere,wesuggestcuttingouttheindicatedpart/areatoavoidit.)
65.成型后潜水口要修平
(Thegate(subgate)needstobetrimmedperfectlyafterbeingmolded.)
66.此处倒扣先直接顶出,之后再手动取出
(Theundercutneedstobeejecteddirectly/straightly,thenthepartwillbetakenoutbyhand/manually.)
67.这两个面都有滑块,GATE改在此处改不到
(Thegateisnotsuitableinthisareabecausetherearetwosliders.)
68.此处加做一个节流阀/调节阀,射出时方便调整成品的质量
(Wewouldsuggestplacingarunnershut-offinserttoadjustthevolumeofpartfilling/theflowoftheresin.)
69.此倒扣在滑块上强制脱模,倒扣是否可以减小到0.6
(Thisundercutwillbemolded/manufacturedbyforce,pleaseconfirmwhetheritcanbereducedto0.6mm.)
70.此柱子无法脱模,请确认是否是在转图时错位,能否提供客户的原始图档data.)
(Thisbossisnotreleasable/cannotbemolded/manufactured.Pleasecheckthefileagain,ifpossible,sendustheoriginaldatabase.
71.此柱子是实心的,会缩水(Thesolidbosswillshrink.)
72.这个面是否要咬花/晒纹,咬花番号/晒纹型号是什么,最小的拔模角要多大
(Pleaseconfirmwhetherthissurfaceneedstobetexturedornot.Pleaseadvisetexturereferencenumber/specifi