模具专业术语分析解析Word文档格式.docx
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16.
数量—
quantity
17.
基准—
datum,reference
二)如何解析2D产品图?
Howtoread2Dpartdrawing?
.产品几何Geometry1.点—point
2.线(边)—line,edge
3.面face
A侧面—sideB表面—surfaceC外观面—appearancesurface4.壁厚—wallthickness,stockthickness
5.加强筋(骨位)—rib
6.孔—hole7.细长的槽—slot8.柱位—boss
9.角—corner
A圆角—filletB
倒角—chamferC
尖角—sharpcorner
斜度—angle,taper凹槽—recess,groove
•-•
分模信息
Splitting
分型线—
partingline(P/L),splittingline
主分模方向
—maindirection,lineofdraw
浇口设定
—gating
产品标识
PartIdentification
产品名称—
partname(P/N)
产品编号+版本号—partnumber+revision(Rev.)
型腔号—
cavitynumber
材料标记—
materialsymbol
模具编号—
moldnumber(no.)
日期印—
datinginsert,datecode
7.
循环印—
cyclingcode
8.
公司标志—
companylogo
四.
技术要求
Specification(SpecialRequirement)
项目启动表
Kick-offsheet
1)
项目名称—
programname,projectname
2)
partname,productname,partdescription
3)
产品编号—
partnumber(P/N)
4)
客户模号—
customermoldno.
11.
5)
项目启动日期—kickoffdate,startdate
6)
项目完成日期—duedate,leadtime
7)
内模件用钢—toolsteel
型腔数量—numberofcavities
注塑材料—resin,plastic,rawmaterial
收缩率—shrink,shrinkage,shrinkfactor
注塑机吨位—moldingmachinesize,injectionmachinesize成型周期—cycletime
型腔光洁度—cavitypolish
型芯光洁度
—corepolish
皮纹(晒纹)
—texture,grain
拔模斜度—
draftangle,removaltaper
注塑件颜色及光泽—moldedcolor&
gloss
模具加工地
—manufacturingfacility
热流道供应商
—manifoldmanufacturer,manifo
浇口位置—
gatelocation/position
浇口类型—
gatetype
产品标识—
stampinformation,partidentification
特殊要求—
specialinstructions
16)
18)
20)
21)
24)
产品质量及外观要求PartQuality&
Appearance尺寸及公差Dimension&
Tolerance
重要尺寸—criticaldimension,importantdim.,keydim.理论尺寸—nominaldimension实际尺寸—actualdimension公差—tolerance公差带—tolerancerange尺寸超差—dimensiondeviation
接受(合格)—accept,OK拒绝(不合格)—reject,refuse,obsolete,NG让步接受—concession,specialadmit返工—re-work
产品缺陷(较常见)Defects(normal)
1缩印—sinkmark,shrinkage
2飞边—flash,burr
3段差—mismatchdiscrepancy
4银丝纹—snakemarks,streak
5弯曲—warpage,distortion
6打不足(缺料)—shortshot
7熔接线—weldline
3.产品外观PartAppearance①产品颜色—partcolor
10)
不可以,不允许,禁止—freefrom,prevent,avoid…,除非有另指—…unlessotherwisespecified…或少于—…orless
自动化运作—automaticoperation未注尺寸(详细形状)见三维造型
Nondimensionedcontour(detailedshape)see3Dmodel.
分型线上的飞边(披缝)或段差应小于…
五.
BurrsanddiscrepancyontheP/Lshallbe标题栏TitleBlock产品名称—partname图纸编号+版本号(索引号)—drawingno.+level(index)一般公差[的标准]—generaltolerance
…orless.
三)如何阅读制模标准?
Howtoreadtoolingstandard?
模具结构术语MoldConstructionTerminology
A.
模架MoldBase
模架量化特征MeasurementFeature
1长X宽X高—LengthXWidthXHeight
2模具推高尺寸(模厚)—stackheightofmould
3
模具重量—totalweightofmould,mouldthickness
定模底板—frontplate,topclampingplate,clampplate,clampingplate
定模板一cavityplate,fixedmouldplate,A-plate
动模板一coreplate,movingmouldplate,B-plate
10
.导柱—
guidepillar,leaderpin,guidepin
11
.导套—
guidebush,leaderpinbush
12
.复位杆
—returnpin,push-backpin
13
.弹簧—
spring
14
.撑头—
supportpillar
15
.推板导柱
、导套—ejectionguidepin/bush
16
.挡钉—
stoppin,stopbutton
17
.站立脚
—standing-offpillars
18
.标牌—
plaquescutcheon
B.
成型零部件
mouldingcomponents
19
.型芯—
core
20
.型腔—
cavity
21
.镶针—
corepin
22
.镶块—
insert,split
23
.滑块—
slide,slidingsplit
24
.斜顶—
lifter,angled-liftsplit
A斜顶头—lifterheadB斜顶杆
25
.成型顶杆
—mouldingfacepin,formpin
C.
浇注系统
FeedSystem
9.
1.塑料Moulding
—lifterrod,liftershaft
a.主流道—sprue
b.分流道runner
分流道断面形状cross-sectionalshapeofrunner
1
圆形—fullround②半圆形—semicircular
③梯形—trapezoidal
c.
浇口gate
常用浇口形式normalgatetype:
边缘浇口(J型浇口)—edgegate,J-gate
侧浇口—sidegate
潜伏式浇口—sub-gate,cashewgate,subsurfacegate,submarinegate潜伏式二次浇口(隧道式浇口)—tunnelgateontofeederpost点浇口—pingate
直接浇口(主流道型浇口)—spruegate,directgate
护耳式浇口—tabgate
d.
模腔—
impression
e.
冷料井—
coldslugwell
f.
热流道
—hotrunner
模具零件moldcomponents
a.
定位圈—
locatingring,locationring
b.
浇口套—
spruebush
挡圈—
stopring
浇口镶块
—gateinsert
热流道板
—manifold
热嘴—
hotdrop
registerring
D.
分型面及其锁紧、排气PartingSurface,inter-locking&
venting分型线—partingline(P/L)镶拼线—bodyline,jointline
平/不平的分型面一flat/non-flatpartingsurface
封胶面—shutoffsurfaces,seal-offsurfaces
擦位—shutoff碰穿位—kiss-off管位—partinglinelock分型面的释放(避空)—reliefofpartingsurface分型面的平衡—balancingofpartingsurface锁紧角度—lockingangle锁紧力—clampingforce锁模板—safetystrap
E.
精定位—Interlock,dielock困气—airtrap
排气槽—vent,ventslot滑块机构Slide
驱动Actuation
①斜导柱—angledpin,hornpin,campin
②弹簧—spring
③油缸—hydrauliccylinder
制动Detention
①滑块固定器—slideretainer
②弹簧制动器—spring-loadeddetention(plunger)
③挡钉、挡板—stoppin,stopplate,slidestop
3.导轨—
gib,guidestrip
4.锁紧块(楔紧块)—heelblock,
5.耐磨片
—wearplate,wearstrip
6.压板—
retainer
7.螺钉—
screw
8.定位销
—dowel
F.斜顶机构
Lifter
1.斜顶头
—lifterhead
2.斜顶杆
3.开口销
—splitpin
4.固定板(压板)—retainerplate
5.耐磨片
—wearplate
6.铜导套
—bronzebushing
7.衬套—
spacer
8.导轨—
L-gib
9.滑动块
—slide
G顶出系统
EjectionSystem
基本词汇BasicWord
lockingheel,wedgeblock,chaseblock
①顶出行程—ejectionstroke
②模具开档—daylight
③粘模—stick
4
产品脱模—partispushofffrom,clearpartofmould,separationofpart顶板机构Ejectorplateassembly
①
②
③
复位杆(回程杆)一returnpin,push-backpin挡钉—stoppin,stopbutton压簧一compressedspring
碟簧一astackof“Belleville”washers
早复位机构—earlyreturnsystem强制复位机构—positivereturnsystem
顶杆顶出
一pinejection
顶管顶出
一sleeveejection
顶块顶出
一barejection
扁顶顶出
一bladeejection
顶板顶出
一stripperejection
油缸顶出
一hydraulicejection
气顶一
airejection
8)
阀门顶出
一valveejection
顶出元件EjectionElements
拉料杆
一spruepuller,suckerpin
顶杆一
ejectorpin
阶梯式顶杆一steppedejectorpin
顶管一
ejectionsleeve,sleeve
扁顶一
ejectorblade,slabbedoffejectorpin
顶块一
stripperbar
顶环一
stripperring
推板一
stripperplate
9)
加速顶
一acceleratedejection
6.顶出辅助机构Supplementaryoperatingsystem
尼龙拉杆装置—frictionpullerdevice
7.电器元件ElectricComponents
1)压力传感器—pressuretransducer
2)限位开关—limitswitch
外连接—externalconnection
漏水—waterleakage
水路分布Circuits
male
密封圈—O-ring
快插水路接头—quickdisconnectfitting,quickconnectionadaptor弯头—elbow偶合器(连接器、接头)—adaptor(includingaplug&
asocket)橡皮管—rubberhose
分水板—watermanifold
螺纹—thread
管螺纹—pipethread
螺纹孔—screwhole,tappedhole
起吊孔—handlinghole,jackscrewhole,eyebolthole螺钉—screw
内六角螺钉—socketheadedcapscrew(s.h.c.s.)沉头螺钉—flatheadedcapscrew(f.h.c.s)螺栓—bolt,eyebolt
螺母—nut
锁紧螺母—locknut
螺纹标准ThreadStandard
公制标准—Metric英制标准—Imperial
英制管螺纹标准—BritishStandardPipethread(BSP)美制管螺纹标准—NPT
美制细螺纹标准—UnitedFinethread(UNF)
美制粗螺纹标准—UnitedCoarsethread(UNC)
H.润滑Lubrication
1.润滑槽—
greasegroove
2.加油管—
greaseline
3.油杯—
lubricationfitting
I.测量仪器
MeasuringInstruments
1.游标卡尺
—verniercaliper
2.千分尺—
micrometer
3.高度规—
heightgauge
4.刻度规—
dialgauge
5.三坐标测量仪—CoordinateMeasureMachine
6.塞规—
pingauge
7.圆角量规
—radiigauge
8.輪廓投影機—profileprojector
J.注塑机参数InjectionMachineParameter
1.注塑机规格参数InjectionMachineSpecification
CMM)
⑥
①锁紧类型clamptype
a.油缸—hydraulicb.肘杆式—toggle②垂直注塑机导柱间距—tiebarverticalclearance
③水平注塑机导柱间距—tiebarhorizontalclearance
④
台板尺寸—platendim.
最小/最大模厚—moldheightMin./Max.,Min./Max.moldthickness最小/最大注塑机开档—opendaylightMin./Max.
锁紧行程—clampstroke
锁紧力—clampingforce
⑨顶出行程—ejectorstroke
⑩顶出力—ejectorforce
2.试模工艺参数MouldingProcessParameter,machinesetting
①时间Timer(TM),sec
注塑(充填)时间—fillingtime,injectiontime冷却时间—coolingtime补缩时间—packingtime保压时间—holdingtime成型周期—cycletime
②速率、速度Velocity,%、speed,in/seca.注塑(充填)速度—injectionspeedb.保压速率—holdpressurevelocityc.螺杆转速—screwrotationspeed
③压力Pressure(Prs.),psia.注塑压力—injectionpressureb.保压压力—holdpressurec.回压(背压)—backpressure
④温度Temperature(Temp.),F°
注塑机喷嘴温度—nozzletemp.料筒前段、中段、后段温度—barrelfront、middle、reartemp.模温—mouldtemp.
料温—purgedresinmelttemp.空射料温—airshotmelttemp.