加工中心实验报告材料Word格式.docx
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(1)了解加工中心的功能和分类,加工中心的结构及主要性能指标;
(2)了解加工中心的常用刀具和加工中心加工常用指令;
(3)熟悉加工中心加工的编程指令,掌握程序格式及编程方法;
(4)通过操作实训,掌握加工中心的基本操作技能;
(5)通过对零件的加工,了解对加工中心的工作原理;
(6)懂得自己动手编制加工程序,独立完成零件加工。
要求:
(1)对典型零件进行工艺分析及程序编制,能熟练掌握较复杂零件的编程;
(2)对所操作的系统能熟练掌握,并能在加工中心上进行加工操作及调试;
(3)能正确处理加工和操作中出现的相关问题;
(4)实训应在老师的指导下有学生独立完成,在实训中提倡独立思考、深入专研、苦学巧干的学习态度,要严肃认真完成实训任务。
增强自己的实践动手能力。
二、实验实习设备(环境)及要求(软硬件条件)
设备:
加工中心一台、电脑一台
刀具:
立铣刀、面铣刀
量具:
游标卡尺、直尺
三、实验实习内容与步骤
实习内容:
(1)操作面板的熟悉和控制软件的基本使用;
(2)坐标系的建立,工件和刀具的夹装,基准刀具的对刀校正;
(3)基本编程指令的讲解;
(4)轮廓铣削和槽形铣削编程训练与上机调试,掌握程序校验方法;
(5)实际铣削训练,合理设置、调整工艺参数、排除基本故障;
(6)程序调试技巧,钻孔加工的基本编程;
(7)了解润滑与冷却系统,机床的维护和包养。
加工中心操作步骤:
(1)开机,各坐标轴手动回机床原点
(2)刀具准备
(3)将已装夹好刀具的刀柄采用手动方式放入刀库
(4)清洁工作台,安装夹具和工件
(5)对刀,确定并输入工件坐标系参数
(6)输入加工程序
(7)调试加工程序
(8)自动加工
(9)取下工件,进行检测
(10)清理加工现场
(11)关机
四、实验实习过程或算法(源程序、代码)
三维建模:
源程序:
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