TPM全面生产维护(中英文版)PPT资料.ppt

TPM全面生产维护(中英文版)PPT资料.ppt

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Cpk供应链加速器分析多变动图i盒状图交互作用图回归分析ANOVAC&

E矩阵图FMEA脑力风暴拉系统减少设置TPM流程图标杆管理亲和图DOE假设检验力场分析图树状图甘特图查检表运行图柱状图散布图控制图柏拉图互动回顾愚巧法Revised1-12-02ControlControlTotalProductiveMaintenance（TPM）4LeanSixSigmaImprovementProcessRoadMapAnalyzeAnalyzeControlControlImproveImproveDefineIdentifyProblemDevelopListofCustomersDevelopListofCTQsfromVoiceoftheCustomerFinalizeProjectFocusandKeyMetricsCompletePDFMeasureMapBusinessProcessMapValueStreamDevelopDataCollectionPlanConductMeasurementSystemAnalysisCollectDataConductProcessCapabilityAnalysisAnalyzeProposeCriticalXsPrioritizeCriticalXsVerifyCriticalXsEstimatetheImpactofEachXonYQuantifytheOpportunityPrioritizeRootCausesConductRootCauseAnalysisonCriticalXsImproveCriticalXsConfirmedDevelopPotentialSolutionsSelectSolutionOptimizeSolutionPilotSolutionControlImplementProcessChangesandControlsWriteControlPlanCalculateFinalFinancial/ProcessMetricsTransitionProjecttoFutureOwnersIdentifyProjectTranslationOpportunitiesMeasureMeasureDefineDefineProjectIDToolsProjectDefinitionFormNetPresentValueAnalysisInternalRateofReturnAnalysisDiscountedCashFlowAnalysisPIPManagementProcessRACIQuadChartsProcessMappingValueAnalysisBrainstormingMulti-VotingTechniquesParetoChartsC&

E/FishboneDiagramsFMEACheckSheetsRunChartsControlChartsGageR&

CpkSupplyChainAcceleratorAnalysisMulti-VariBoxPlotsInteractionPlotsRegressionANOVAC&

EMatricesFMEABrainstormingPullSystemsSetupReductionTPMProcessFlowBenchmarkingAffinityDOEHypothesisTestingForceFieldTreeDiagramsGanttChartsCheckSheetsRunChartsHistogramsScatterDiagramsControlChartsParetoChartsInteractiveReviewsPoka-YokeRevised1-12-02ControlControlTotalProductiveMaintenance（TPM）5课程目的u学习一种方法以便:

n将作业流程中的起作用的所有生产要素整合为一个单一综合的衡量值（OEE）;

n消除导致设备故障的因素;

n使设备的养护清洁更易达成;

n用预测性保养作为一种检测工具;

n实施维护审查ControlControlTotalProductiveMaintenance（TPM）6LearningObjectivesuLearnamethodto:

nIntegrateoperationalproductivityfactorsapplicableinprocessindustriesinasinglecomprehensivemeasurementnEliminatefactorscontributingtoequipmentfailurenImproveaccessibilityforcleaningandmaintainingequipmentnUsepredictivemaintenanceasadiagnostictoolnImplementmaintenanceauditsControlControlTotalProductiveMaintenance（TPM）7个人学习意义u流程作业和保养最优化u一种替代传统的在故障发生时检测并修复的方法;

u一种源头监控和校正的先发系统;

u一种基于对影响过程性能的主要因素其因果系统的理解工作策略;

ControlControlTotalProductiveMaintenance（TPM）8WhatsinItforMe?

uOptimizedprocessoperationsandmaintenanceuAmethodtoreplacethetraditionalapproachofdetectingandcorrectingfaultyconditionsastheyoccuruAproactivesystemwhichmonitorsandcorrectscausesuAnoperationsstrategybasedonunderstandingthecauseandeffectsystemaffectingthemajorcontributorstoprocessperformanceControlControlTotalProductiveMaintenance（TPM）9全面生产维护（TPM）定义:

u一种用于监控操作,设备保养,消除计划外停机,和提高作业与保养协调程度的常识性方法。

ControlControlTotalProductiveMaintenance（TPM）10TotalProductiveMaintenance（TPM）TPMDefinitionuAcommonsenseapproachtomonitoroperations,maintainequipment,eliminateunscheduleddowntime,andimprovethelevelofcooperationbetweenOperationsandMaintenance.ControlControlTotalProductiveMaintenance（TPM）11TPMu通过实施预防实现设备零故障和零缺陷;

u预防工作将立足于以下方面:

n维持正常的生产条件n及早发现异常n快速反应ControlControlTotalProductiveMaintenance（TPM）12TPMuAchievezeroequipmentbreakdownsandzerodefectsthroughpreventionuEstablishpreventionbynMaintainingnormalconditionsnEarlydetectionofabnormalitiesnQuickresponseControlControlTotalProductiveMaintenance（TPM）13传统的反应式维护维修部门“我们只管修理”n执行所有的维修作业n往往是一旦设备发生故障充当救火员的角色;

n负责定购和保管所有的工具,备件等物资;

n实施定期检修生产部门”我们只管使用“n通常不作任何维护活动n一旦设备出现故障就与维修部门联系n维修作业中只能停工;

n一直用到坏了为止ControlControlTotalProductiveMaintenance（TPM）14TraditionalApproach“Re-ActiveMaintenance”Maintenance“WEFIX”nPerformallmaintenanceactivitiesnPerform“FireFighting”maintenancewhenamachinebreakdownoccursnOrderandadministeralltooling,supplies,etc.nPerformPreventiveMaintenanceManufacturing“WEOPERATE”nGenerallydoesnotperformanymaintenanceactivitiesnContactsmaintenancewhenamachinebreakdownoccursnInactiveduringmaintenanceactivitiesn“Runittillitbreaks”ControlControlTotalProductiveMaintenance（TPM）15主要概念定期保养是一种基于时间长短或使用状况对设备进行检修的方法.在指定