自升平台钻台滑移装置安装程序 Drillfloor Skidding Unit installati.docx
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自升平台钻台滑移装置安装程序DrillfloorSkiddingUnitinstallati
CONTENTS目录
1.Referencedrawings
参考图纸-----------------------------------------------------------------------------3
2.Installationprocedure
安装过程-----------------------------------------------------------------------------4
2.1.Preparationbeforeinstallation
安装前准备----------------------------------------------------------------------4
2.2.Liftingprocedure
吊装过程------------------------------------------------------------------------5
2.3.InstallAnchorBracket
安装支承架----------------------------------------------------------------------6
2.4.InstallPressureIntensifier
安装增压器----------------------------------------------------------------------6
2.5.Installblock
安装阀块-------------------------------------------------------------------------7
2.6.InstallTrackRollerandLiftingCylinder
安装滚轮及顶升缸-------------------------------------------------------------7
2.7.InstallHydraulicCylinder
安装伸缩缸-----------------------------------------------------------------------8
2.8.InstallControlConsole
安装控制台-----------------------------------------------------------------------8
2.9.Hydraulic&ElectricConnection
连接液压&电气管路------------------------------------------------------------10
3.AttachedTable
附表-------------------------------------------------------------------------------------10
1.ReferenceDrawings参考图纸
DrawingNo.
Drawingname
TP10109-R-BM11-XD-0001
DRILLFLOORSKIDDINGGENERALARRANGMENTDIAGRAM
TP10109-R-BM11-XA-0001
DRILLFLOORSKIDDINGHYDRAULICFLOWDIAGRAM
TP10109-R-BM11-XT-0001
DRILLFLOORSKIDDINGUNIT,WIRINGDIAGRAM
TP10109-R-BM11-XD-0201
DRILLFLOORSKIDDINGUNITFWD-PORT,GENERALARRANGMENT
TP10109-R-BM11-XD-0101
DRILLFLOORSKIDDINGUNITCONSOLE,GENERALARRANGMENT
TP10109-R-BM11-XX-0101
DRILLFLOORSKIDDINGUNITFWD-PORT,LIFTINGARRANGMENT
TP10109-R-BM11-XX-0102
DRILLFLOORSKIDDINGUNITCONSOLE,LIFTING
RO331-402-401
EquiEQUIPMENTINSTALLATION-CANTILEVER&DRILLFLOOR
2.Installationprocedure安装过程
Followingmajorcomponentsshouldbeinstalledduringtheprocedure:
过程中主要安装以下主要部件:
-AnchorBracket支撑架
-Trackroller滚轮
-Liftingcylinder顶升缸
-Hydrauliccylinder伸缩缸
-ControlConsole控制台
Thesecomponentsshouldbeinstalledsuccessively.
应依次安装上列组件。
2.1.Preparationbeforeinstallation安装前准备
Checktheequipmentcomponents、installationbolt,etc.
清点各设备组件、安装螺栓等。
Liftingequipmentsshallbepreparedaccordingtoliftingprocedure.
根据吊装工艺要求准备好吊装设备。
Ensureallliftingitemsarecertified.
保证所有吊具合格。
Ensuresufficientlaydownandaccessareasforallaspectsofinstallation.
保证安装位置各个方向均有足够的下放及通道区域。
Moveallobstaclesfromthearea.
清除工作区域的障碍物。
Protectallunconnectedelectricalcablewithsuitabletapeandlabel.
用胶带及标签固定好电缆。
Protecthydraulicpipeworkwithunconnectedendsbysealingtheendstoprevent
theingressofforeigncontaminants.Alltemporarilydisconnectedcablesandhosestobe
tiedbacksecurely.Anycuttingorremovalofcable/hosesupportsshouldbere-instatedaftercompletionofinstallation。
密封好液压管路的端口,以防进入脏物,所以临时未固定的电缆及软管应固定好,直至设备安装完毕才能解除固定。
Protectpaintworkfromscuffingofropes,slings,etc,withpadding.Usepadpieces,
spreadersandpackingasrequired。
保护设备表层油漆,防止与绳索等擦碰产生磨损。
Avisualinspectionoftheequipmentshallbeperformedpriortoanyinstallation.Thisinspectionwillverifyproperassemblyandintegrityofallequipment.Allpiecesofequipmentinstalledabove6feet(1.8meters)inheightshallalsobeinspectedforpropersecondaryretentionofallfasteners.
设备安装前应进行外观检查,用以确认设备装配情况及完整性。
所有安装高度在6feet(1.8m)以上的设备必须检查
2.2.Liftingprocedure吊装过程
2.2.1.LiftingEquipmentRequired:
吊装设备要求:
Trackroller–minimumcapacity:
540kgeach
Liftcylinders–minimumcapacity:
150kgeach
Anchorbracket–minimumcapacity:
250kgeach
Hydrauliccylinders–minimumcapacity:
100kgeach
Console–minimumcapacity:
150kg
2.2.2.Particularprocessofliftingseetheliftingprocedure.
具体的吊装过程见吊装工艺。
2.3.InstallAnchorBracket安装支承架
LifttheAnchorbracketontotherailthe4corners,Makesuregreasewasbestrewedontherail,Andbothsidespacebetweenthesideplateandrailisnomorethan6mm.(seeFigureA).
将支撑架吊到轨道的四个角上。
保证轨道上涂好润滑油脂。
安装时保证支撑架两侧边板与轨道的间距不大于6mm(见图A)。
2.4.InstallPressureIntensifier安装增压器
InstallthePressureIntensifierontheDrillFloorFrameby8-90Ublotand8-M12nut,makesurethePressureIntensifierwithoutThrottleValvesidewastheoutsideoftheDrillFloor(seeFigureA).
用8个M12螺栓、螺母将增压器安装到钻台结构上,保证增压器没有节流阀的一侧朝向钻台舷外(见图A)。
FigureA
2.5.Installblock安装阀块
InstalltheblockontheDrillFloorFrameby20-M12x30boltandwasher,makesuretheblocksurfacewithholewastheoutsideoftheDrillFloor,makesurethePressureIntensifierwithoutThrottleValvesidewastheoutsideoftheDrillFloor(seeFigureB).
用20个M12x30的螺栓及M12垫片将阀块安装到钻台结构上,保证阀块带孔的一面朝向钻台舷外。
保证增压器没有节流阀的一侧朝向钻台舷外(见图B)。
FigureB
2.6.InstallTrackRollerandLiftingCylinder安装滚轮及顶升缸
Installthetrackrollerandliftingcylinderontheanchorbracket.Makesurethecentrallineofliftingcylinderwascoincidedwiththerailcentrallineintheverticalview.
将滚轮和顶升缸安装到支撑架上,保证顶升缸中心线与轨道中心线一致。
2.7.InstallHydraulicCylinder安装伸缩缸
ConnecttheBoresideofhorizontalhydrauliccylindertotheanchorbracketbythepinandkeepplate,ThenusesubstitutepinconnecttheRODsidetothefixedbracket(willprovidebyRO),thenweldthebrackettotheDrillFloor.Makesurethetoleranceofparallelismforbothpinsnomorethan±0.05mm(seeFigureC).Andmakesurethecentrallineofthecylinderwasparallelwiththecentrallineofdrillfloor,thetolerancenomorethan±1mm(seeFigureD).
将水平伸缩液压缸液压缸侧用销子及挡板连接到支撑架上,然后用销子将活塞端连接到固定的托架上,然后将该托架焊接到钻台上。
保证两销子的平行度公差不大于±0.05mm(见图C),保证液压缸的中心线与钻台中心线平行,公差不大于±1mm(见图D)
FigureC
2.8.InstallControlConsole安装控制台
InstallthecontrolconsoleundertheDrillFloorby4-M12X40boltandwasher.
安装控制台,参考图纸:
RO331-402-401Rev.1EquipmentInstallation-Cantilever&DrillFloor
FigureD
2.9.Hydraulic&ElectricConnection连接液压&电气管路
ReferenceDrawings:
TP10109-R-BM11-XA-0001;TP10109-R-BM11-XT-0001
Connect,routeandsecureallhydraulicpiping,hosesandfittingspertheabovedrawings
andschematics.Makesurenoleakofthepipework.
连接好所有液压管路、软管、配件等,确保管路无泄漏。
参考图纸:
TP10109-R-BM11-XA-0001;TP10109-R-BM11-XT-0001
3.AttachedTable附表
Items
Fasteners
Fasteners
BoltGrade
Black
Fasteners
HotDippedSpun
Galvanised
ZincPlated
XlanCoated
8.8
10.9
8.8
10.9
8.8
10.9
8.8
10.9
Size
TorqueLoad(Nm)
M5
NA
NA
NA
NA
5.2
4.8
NA
NA
M6
M8
M10
M12
M14
M16
M20
M24
M27
M30
M36
NA
NA
NA
87
140
218
426
736
1080
1464
NA
NA
NA
NA
123
197
306
599
1035
1519
2059
NA
NA
NA
NA
79
126
196
383
662
972
1318
NA
NA
NA
NA
111
177
276
539
931
1367
1853
NA
9
22
45
79
NA
196
383
662
NA
1318
2305
11
29
60
111
NA
276
539
931
NA
1853
3242
NA
NA
NA
65
NA
148
319
552
810
1098
NA
NA
NA
NA
92
NA
230
449
776
1140
1544
NA
NOTE:
Allfastenersarelubricated.
所有紧固件均已润滑。
NOTE:
Unlessspecifieddifferentlyintheapplicableprocedure,usethesetorqueloadvalues
紧固件均采用表中扭矩值,除非在工艺中特殊指定