英威腾英文说明书.docx

英威腾英文说明书.docx

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英威腾英文说明书

Preface

ThankyouforchoosingtheCHV110seriesofinjectionmoldingmachineenergysaversdevelopedbyShenzhenINVTElectricCo.,Ltd..

Thisoperatinginstructionmanualmustbemadeavailableforactualoperatorsoftheequipment.

Toguaranteethesafetyofusersandtoachievetheoptimalenergysavingeffectwhilesatisfyingtechnologicalrequirementsofenergysavers,pleasereadthisoperatinginstructionmanualcarefullybeforeuse.

CHV110seriesenergysaversareapplicabletovariousinjectionmoldingmachineswithconstantdeliverypumpsunderhydraulictransmissioncontrol.Accordingtodifferentpressuresandratesofflowrequiredfordifferentoperationalstagesofinjectionmoldingmachines,theusercanadjusttheoutputpoweroftheoilpumpaccordinglytosaveenergyby25%to50%.Theyfeaturehighenergyconservationratio,highreliability,motorsoftstart,andeasyoperation.

Ifyouhaveanyproblemsduringuse,pleasecontactourtechnicaldepartment.

Pleasekeepthisoperatinginstructionmanualproperlyasareferenceinfuturemaintenance,repair,anduseinadifferentoperatingcondition.

Thecompanyreservestherighttoconstantlyimproveitsproducts.Anytechnicalimprovement,ifwithoutimpactontheuseoftheequipment,shallbemadewithoutnotice.

TableofContents

1.EnergySavingPrinciple………………………………………..………………………..1

2.ProductFeatures……………………………………….………..………..……………..2

3.ApplicationEnvironment………………………………………..…..………….………..3

4.InstallationandConfiguration………………………………….………………………..4

4.1EnvironmentalRequirements…………………………….…………………………5

4.2OutsideDimensionsofEnergySaver………………………………………………6

4.3ConnectionofInjectionMoldingMachinewithEnergySaver……………………7

4.4OperationInstructionsforCurrentSignalAcquisitionCard…………………….10

4.5SignalAcquisitionMethodofInjectionMoldingMachine…………………….….11

4.6DescriptionofOperationPanel…………………………………………………….13

4.7OperationProcedures………………………………………………………………15

4.8InstallationandDebuggingProcedures…………………………………………..21

5.OperatingGuide…………………………………………………………………………26

5.1SwitchoverbetweenMainsSupplyModeandEnergySavingMode…….……26

5.2TestStage……………………………………………………………………………26

5.3NormalOperationStageofEnergySaver……………………………………..…27

6.FaultDiagnosis…………………………………………………………………….…....28

6.1FaultDiagnosisandCorrectiveAction……………………………………..……..28

6.2HandlingofCommonFaults…………………………………………………...…..32

6.3AdjustmentofCommonProductDefects…………………………….…….…….33

7.RepairandMaintenance……………………………………………………….….…...36

7.1DailyCheck………………………………………………………………….………36

7.2PeriodicCheck…………………………………………………………….….…….36

8.Warranty…………………………………………………………………….……………38

9.AdditionalInformation……………………………………………………….………….39

Attachment1:

ListofFunctionalParameters……………………………………………40

Attachment2:

StandardWiringDiagram………………………………………………...50

Attachment3:

WarrantyCard……………………………………………………………..52

EnergySavingPrinciple

Fortraditionalinjectionmoldingmachineswithconstantdeliverypumps,valveadjustmentisrequiredtochangeloadflowrateandpressure.Inthiscase,inputpowerchangesslightly,andalargeproportionofenergyisconsumedbythevalveintheformofpressuredifference,causingoverflow.

CHV110energysavercanautomaticallyadjusttherotationspeedandoilsupplyquantityoftheoilpumpbasedonthecurrentworkingstateofaninjectionmoldingmachine,likemoldclamping,injection,melting,moldopening,andejectorpin,andaccordingtothesetpressureandspeedrequirements,sothattheactualoilsupplyquantityoftheoilpumpcanbeconsistentwiththeactualloadflowrateoftheinjectionmoldingmachineatanystage.Asaresult,itminimizestheenergyconsumptionwhenthemotoroperatesinitsloadrange,eliminatesoverflowphenomenon,andensuresstableandpreciseoperationofthemotor.

ApplicationofCHV110energysavermakessoftstartpossibleforthemotorofinjectionmoldingmachines,improvesthepowerfactorCOS∮ofthemotor,anddynamicallyadjuststheoutputpowerofthemotorofinjectionmoldingmachines.Inthisway,theenergyissaved.

ProductFeatures

CHV110seriesofproductsarethelatestproductslaunchedbyShenzhenINVTElectricCo.,Ltd.basedonitsyearsofexperienceinresearch,development,production,andon-siterebuildingofenergysaversforinjectionmoldingmachines.Theproductsrepresenttheleadinglevelinthesameindustry.Comparedwithexistingproduct,CHV110serieshavethefollowingfeatures:

∙Fastcurrentlimitingfunction,withaninstantaneousimpulsecurrentashighas250%andanoverloadcapabilityupto180%/30seconds;ensuringnormaloperationundersuchheavyloadasinjectionandnoinfluenceupontheproductionefficiency;ensuringproductquality;

∙Automaticresetandpowerfailureresetfunction,ensuringproductioncontinuityandefficiency;

∙CHV110seriesfeatureintegratedstructureanddualpowersupplyswitchingandcontrolsystem;

∙WithaprotectiongradeofIP54,full-closeddesign,perfectdust-proof,gas-proof,andcorrosive-proofperformanceandstrongenvironmentadaptability,prolongingtheservicelifeoftheequipment;

∙Independentairductdesign,providingbetterheatdissipationeffect,preventingelectrostaticdustsfromcausingdamagetoelectroniccomponents;

∙Smallsize,easytoinstall,user-friendlystructuredesign;compactstructure,supportingcabinetinstallationandwallmounting;

ApplicationEnvironment

Toachievebetterenergysavingeffect,thefollowingaspectsmustbetakenintoaccountbeforecarryingouttheenergysavingrebuildingforinjectionmoldingmachines:

1）Typeofinjectionmoldingmachine:

Theenergysaverisapplicabletoinjectionmoldingmachineswithhydraulicconstantdeliverypumpsonly,anditisnotapplicabletoothertypesofinjectionmoldingmachines（suchasthosewithelectricorvariabledeliverypumps）.

2）Injectionmoldingtechnology:

Theenergysavingratiowillnotreachthelowestrateifthemoldingperiodistooshort（lessthan10seconds）,ormosttechnologicalparametersoftheequipmentareclosetooruptothefullload.

3）Equipmentcondition:

Fortheoldmodelofinjectionmoldingmachinesorthosewithcircuitdefects,suchproblemsaslargenoiseandmotoroverheatmayoccurwhentheenergysaverisinstalled.

4）Installationenvironment:

Itisrecommendednottoinstallanyotherhigh-precisionanalogtestmetersonthesamecircuitoftheenergysaverbecausetheymaybeinterferedbythehigher-orderharmonic.

InstallationandConfiguration

SafetyInstructions

Pleasereadthisoperatinginstructionmanualcarefulbeforeinstalling,operating,maintainingorcheckingtheequipment.

Safetyinformationinthismanualisdividedinto“WARNING”and“CAUTION”.

WARNING

Indicatespotentialhazardsthat,ifnotavoided,couldresultinlossoflifeorseriousinjury.

CAUTION

Indicatespotentialhazardsthat,ifnotavoided,couldresultinminorormediuminjuryordamagetotheequipment.Itcanbeusedtowarnunsafeoperations.Itcanbeusedtowarnunsafeoperations.

Insomecases,evencontentsdescribedinCAUTIONmayresultinmajoraccidents.Therefore,followtheseimportantsafetyinstructionsinanycases.Therefore,followtheseimportantsafetyinstructionsinanycases.

NoteProceduretakentoensurecorrectoperation.

Warningsignsaremarkedonthefrontcoveroftheinverter.

Followtheseinstructionswhenusingtheinverter.

WarningMark

Operationonthecomponent/systemoftheinverterbyuntrainedpersonnelornonobservanceofrequirementsstipulatedinthewarningmayresultinseverepersonalinjuryorpropertyloss.Onlyqualifiedpersonnelwhohavereceivedtraininginequipmentdesign,installation,debuggingandoperationcanworkonthecomponent/systemoftheequipment.

Powerfeedinglinecanonlybepermanentlyconnectedandtheequipmentmustbesecurelygrounded.

Evenwhentheinverterisdisabled,thefollowingterminalsmayhavedangerousvoltage:

-PowerterminalsR,S,T

-Terminalstobeconnectedtothemotor:

U,V,W

Afterthepowerswitchisturnedoff,waitatleast5minutesbeforeinstallationsothattheinverteriscompletelydischarged.

Theminimumsectionalareaofthegroundingconductormustbeequaltoorgreaterthanthatofthepowersupplycable.

Holdthebasetoliftthecabinet.Donotholdthepaneltomovetheinverter.Otherwise,themainunitmayfalloffandmayresultinpersonalinjury.

Installtheinverteronfire-retardantmaterials（suchasmetal）;otherwise,itmayresultinfire.

Toinstalltwoormoreinvertersinacabinet,itisnecessarytoinstallacoolingfantokeeptheairtemperaturebelow45ºC;overheatmayresultinfileordamagetotheequipment.

4.1EnvironmentalRequirements

Energysavershavegoodheatdissipationperformance.Toensurehighperformanceandlongservicelifeofenergysavers,followthesuggestionsbelowwhenselectinganinstallationsite.

∙Keepaclearancebetweentheenergysaverandadjacentarticles.

∙Theenergysavershallbepreventedfromrainanddirectsunshinewhenitislocatedclosetoawindow;otherwise,itmayresultinequipmentdamage.

∙Theequipmentshallbeprotectedfrommechanicalimpactorvibration;

∙Itisrecommendedtooperatetheequipmentinthetemperaturerange-10°Cto40°C.Excessivelyhighorextremelylowtemperaturemayleadtoequipmentfault.

∙Thesurroundingshallbefreeofelectromagneticinterferenceandtheequipmentshallbekeptatadistanceawayfromanyinterferencesource;

∙Flammables,thinnersandsolventsshallbekeptfarawayfromtheequipment.

∙Theequipmentshallbepreventedfromdust,oilydust,floatingfiber,a