木门制作及刀具选择.docx

木门制作及刀具选择.docx

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木门制作及刀具选择

木门制作及刀具选择

Thedoorproject

Our  project  entails  the  assemblingof  a  2100x900x44  mm  door  in

Douglaswood.Inordertodosoyoumustprepareanumberofperfectly

finished  wood  panels  with  thefollowingdimensions:

AfortheTOPINNERRAISEDPANEL:

no.10,72x1193x37mmpieces;

BfortheBOTTOMINNERRAISEDPANEL:

no.10,72x608x37mmpieces;

CfortheTOPANDBOTTOMTRANSOMS:

no.2,115x900x44mmpieces;

DfortheINTERMEDIATETRANSOM:

no.1,115x830x44mmpiece;

EfortheJAMBS:

no.2,115x2100x44mmpieces;

Forwoodmachininguseamortisingbit,atenonigbrazedcutterandthe

following  tools:

cod.TW23MBF3;

cod.TP42MAB3+CP42MCA3;

cod.TD52MHB3+CT52MTB3.

Firstofallpreparethetop（A）andbottom（B）innerraiseddoorpanels.Mountthefingerjointcutterhead  item  codeTW23M  BF3  on  thespindlemoulder.

A.TOPINNERRAISEDPANELWork  9  of  the  10,72x1193x37  mm  piecesononesideonly.

B.BOTTOMINNERRAISEDPANELWork  9  of  the  10,72x608x37  mm  piecesononesideonly.

Position  the  2,5  mmspacer,  supplied  withcutterhead  item  codeTW23MBF3.

A.TOPINNERRAISEDPANELTake8ofthe9previously

machined  72x1193x37mmpieces,plustheonlynonworkedoneandcarry

outthesecondmouldingontheoppositeside.

B.BOTTOMINNERRAISEDPANELTake8ofthe9previously  machined72x608x37mmpiecesandtheonlynonworkedoneandcarryoutthe  second  moulding  ontheoppositeside.

Assemble  and  gluetogetherallthemachinedpieces,  holding  themtightlytogetherwithaclamp.Whenjoiningthepieces  together,  makesureyoulaythemoutsoastheyshowoppositeand  alternate  woodgrains（Fig.3）.

Position  the  tenonigbrazedcutterontothespindlemoulder.

E.JAMBSGROOVINGTENONS

Take2,115x2100x44mmpieces.

Now  groove  each  endofthetopandbottom

jambs.  Working  depthmust  be103mmand8mmthick.

Fixtheknivesontothemultiprofilecutterheadfor  doors  （item  codeTP42MAB3）andcorrectlyposition  it  onto  thespindlemoulder.

C.  TOPANDBOTTOMTRANSOMS

Take.2,115x900x44mmpieces.

-FIRSTPHASE-

TENONING

Workoneside,crossgrainofthetwopieces.

C.TOPANDBOTTOMTRANSOMS

-SECONDPHASE-

TENONING

Turn  the  pieces  upsidedownandworkthesamesidecrossgrainagain,aspreviouslydone.

C.TOPANDBOTTOMTRANSOMS

-  THIRDANDFOURTHPHASES-

TENONING

Take  the  two  previouslymoulded  pieces  andrepeat  the  sameoperationcrossgrain,ontheopposite  sideofeachone,asdescribedinsteps5-6.

D.INTERMEDIATETRANSOM

Take1,115x830x44mmpiece.

TENONING

On  both  sides  crossgrain,performthesameoperationsasdescribedinsteps5-6-7.

This  photo  shows  the  three  transoms,  withscribeandtenononbothends.

C.TOPANDBOTTOMTRANSOMS

-SECONDPHASE-

PROFILING

Adjust  the  tool  height.Takethetopandbottomtransoms  and  profile  ononeside,alongthegrain.

C.TOPANDBOTTOMTRANSOMS

-SECONDPHASE-

PROFILING

Turn  the  two  transomsupside  down  and  profilethesamesideaspreviouslyworkedinstep10.

D.INTERMEDIATETRANSOMPROFILING

Take  the  intermediatetransom  and  repeat  the  same  operations,workingbothsidesalongthe  grain,  as  in  steps  10and11.

E.JAMBS

Now  take  the  two115x2100x44  mm  piecesalready  machined  atboth  ends  （see  Fig.  4）.Withan8mmmortisingbit  make  a  slot  whichwill  allow  the  fixingof  the  jamb  onto  theintermediate  transomwhen  assembling  thedoor.

E.JAMBSPROFILNG

-FIRSTPHASE-

With  multiprofilecutterhead  TP42M  AB3,profile  the  same  piecesas  worked  in  step  13.Machine  one  side  ofeachpiecelenghtways,alongthegrain.

E.JAMBSPROFILNG

-SECONDPHASE-

Turn  the  previouslymachined  pieces  upsidedownandcarryoutthesame  operationon  thesame  side  length  ways,alongthegrain.

Thispicturehighlightsthe  jambs  slots  andthe  intermediateandbottomtransomstenons.

Position  item  codeTD52M  HB3  on  thespindlemoulder.

A.TOPANDBOTTOM

B.INNERRAISEDPANELS

  -FIRSTPHASE-

PROFILING

Workthetwopreviouslyprepared  panels  on  allsides  （steps  1-2-3）,making  sure  that  youfirst  machine  the  twosidesalongthegrain.

A.TOPANDBOTTOM  

B.INNERRAISEDPANELS

  -SECONDPHASE-

PROFILING

Turn  the  panels  upsidedownandcarryoutthesameoperationsasthose  

describedinstep17.