1、Solidworks数控加工实例Solidworks数控加工实例1、 由于考虑铸模制造中产品存在收缩率的问题,运用【比例缩放】工具进行缩放模型,缩放比例为1.05。2、 运用【分割线】工具,以右视面为基准将面分为两部分,一部分作为公模参照,一部分作为母模参照。 3. 3、运用【分型线】工具,以右基准面为基准,以第二步分割线构造成面设置分型面 4、运用【分型面】工具,设置分型面,并设置扩展距离为250mm。5、运用【切削分割】工具,创建模具并设置公模、母模高度均为250mm。 6、由于Solidworks无数控加工模块,故挑选母模进行数控加工仿真,其中公模类似加工。将母模导入Pro/E中进行数控
2、仿真,并保存母模模型文件为mumo.prt。 7、 在ProE中选择【新建】来新建NC制造文件,文件名为:mumonc,并使用mmns_mfg_nc模板。8、 点击【装配参照模型】,并选择mumo.prt从而载入制造单元,并运用缺省操作将制造单元固定。9、 点击【自动工件】,创建矩形工件并设置矩形工件尺寸。10、选择【步骤】-【操作】进行机床设定。机床使用默认的三轴联动机床,机床类型为铣削;机床零点设置为矩形工件的一角并调整X、Y、Z坐标方向;退刀面设置在离工件表面上10mm处。11、选择【端面铣削】进行工件上表面铣削,使此次加工至母模上表面。刀具参数:刀具号1、名称T0001、类型为端铣削、
3、材料为HSS、单位为毫米、凹槽编号为4,直径为25mm、长度为100mm;切削进给为200,跨度为5,安全距离5,主轴转速600。 得到刀具轨迹如下图:12、选择【轮廓铣削】进行工件外形轮廓的加工,加工至母模外侧面。类似于上述设定,刀具参数:刀具号2、名称T0002、类型为端铣削、材料为HSS、单位为毫米、凹槽编号为4,直径为30mm、长度为300mm;切削进给为60,步长深度为3,安全距离5,主轴转速800。得到刀具轨迹如下图: 13、选择【体积块粗加工】加工母模内凹面。类似于上述设定,刀具参数:刀具号3、名称T0003、类型为外圆角铣削、材料为HSS、单位为毫米、凹槽编号为4,直径为8mm
4、、圆角半径为12mm、长度为300mm;切削进给为10,步长深度为2,跨度为2,安全距离5,主轴转速300。得到刀具轨迹如下图: 14、选择【曲面加工】半精加工母模内凹面。类似于上述设定,刀具参数:刀具号4、名称T0004、类型为球铣削、材料为HSS、单位为毫米、凹槽编号为4,直径为6mm、长度为100mm;切削进给为300,跨度为1,允许轮廓坯件为0.3,安全距离5,主轴转速600。得到刀具轨迹如下图: 15、选择【曲面加工】精加工母模内凹面。类似于上述设定,刀具参数:刀具号5、名称T0005、类型为球铣削、材料为HSS、单位为毫米、凹槽编号为4,直径为4mm、长度为200mm;切削进给为2
5、00,跨度为0.5,允许轮廓坯件为0,安全距离5,主轴转速1200。得到刀具轨迹如下图:最后得到总加工路径及仿真结果如下图:16、后置处理生成数控加工程序。由于代码过多,故截取步骤11的数控代码:T1M06S600M03G00X477.836Y0.G43Z10.H01Z5.G01Z-1.5F200.X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.1
6、15X477.836Y119.034X-12.5Y128.954X477.836Y138.873X-12.5Y148.793X477.836Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505
7、X477.836Y317.425X-12.5Y327.344X477.836Y337.264X-12.5Y347.183X477.836Y357.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X47
8、7.836Y515.815X-12.5Y525.734X477.836Y535.654X-12.5Y545.573X477.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.G00X477.836Y0.Z3.5G01Z-3.X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.115X477.836Y1
9、19.034X-12.5Y128.954X477.836Y138.873X-12.5Y148.793X477.836Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505X477.836Y317
10、.425X-12.5Y327.344X477.836Y337.264X-12.5Y347.183X477.836Y357.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X477.836Y515.81
11、5X-12.5Y525.734X477.836Y535.654X-12.5Y545.573X477.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.G00X477.836Y0.Z2.G01Z-4.5X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.115X477.836Y119.034X-12.5
12、Y128.954X477.836Y138.873X-12.5Y148.793X477.836Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505X477.836Y317.425X-12.5Y3
13、27.344X477.836Y337.264X-12.5Y347.183X477.836Y357.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X477.836Y515.815X-12.5Y525.
14、734X477.836Y535.654X-12.5Y545.573X477.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.G00X477.836Y0.Z.5G01Z-6.X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.115X477.836Y119.034X-12.5Y128.954X477.
15、836Y138.873X-12.5Y148.793X477.836Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505X477.836Y317.425X-12.5Y327.344X477.83
16、6Y337.264X-12.5Y347.183X477.836Y357.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X477.836Y515.815X-12.5Y525.734X477.836Y5
17、35.654X-12.5Y545.573X477.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.G00X477.836Y0.Z-1.G01Z-7.5X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.115X477.836Y119.034X-12.5Y128.954X477.836Y138.873
18、X-12.5Y148.793X477.836Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505X477.836Y317.425X-12.5Y327.344X477.836Y337.264X-
19、12.5Y347.183X477.836Y357.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X477.836Y515.815X-12.5Y525.734X477.836Y535.654X-12.
20、5Y545.573X477.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.G00X477.836Y0.Z-2.5G01Z-9.X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.115X477.836Y119.034X-12.5Y128.954X477.836Y138.873X-12.5Y148.
21、793X477.836Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505X477.836Y317.425X-12.5Y327.344X477.836Y337.264X-12.5Y347.18
22、3X477.836Y357.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X477.836Y515.815X-12.5Y525.734X477.836Y535.654X-12.5Y545.573X4
23、77.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.G00X477.836Y0.Z-4.G01Z-10.X-12.5Y9.92X477.836Y19.839X-12.5Y29.759X477.836Y39.678X-12.5Y49.598X477.836Y59.517X-12.5Y69.437X477.836Y79.356X-12.5Y89.276X477.836Y99.195X-12.5Y109.115X477.836Y119.034X-12.5Y128.954X477.836Y138.873X-12.5Y148.793X477.836
24、Y158.712X-12.5Y168.632X477.836Y178.551X-12.5Y188.471X477.836Y198.39X-12.5Y208.31X477.836Y218.229X-12.5Y228.149X477.836Y238.068X-12.5Y247.988X477.836Y257.907X-12.5Y267.827X477.836Y277.746X-12.5Y287.666X477.836Y297.585X-12.5Y307.505X477.836Y317.425X-12.5Y327.344X477.836Y337.264X-12.5Y347.183X477.836Y3
25、57.103X-12.5Y367.022X477.836Y376.942X-12.5Y386.861X477.836Y396.781X-12.5Y406.7X477.836Y416.62X-12.5Y426.539X477.836Y436.459X-12.5Y446.378X477.836Y456.298X-12.5Y466.217X477.836Y476.137X-12.5Y486.056X477.836Y495.976X-12.5Y505.895X477.836Y515.815X-12.5Y525.734X477.836Y535.654X-12.5Y545.573X477.836Y555.493X-12.5Y565.412X477.836Y575.332X-12.5Z10.M30
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