上海某工程反应釜吊装方案.docx

1、上海某工程反应釜吊装方案上海某工程反应釜吊装方案XXX项目机电项目设备吊装方案 XXX公司Contens3. Project execution procedures施工方案 Large Scale Equipment Lifting Plan大型设备吊装方案 General编制说明XXX Project Phase has 363 equipments.xxx项目二期工程，共有设备363台。The equipments which are more than 10T are about 13 sets. The workshop is the concrete framework struc

2、ture and the equipments are heavy so we need to prepare the Lifting Plan to guide the project equipment lifting and all project coordination.超过10吨的重型设备有13台。由于车间属于混凝土框架结构，并且设备重量较大，必须编制吊装方案，用于指导项目的设备吊装工作和整个工程的施工协调。 Applicable Codes and Standards引用的标准和规范Construction technical drawings supplied by OWNER

3、业主提供的施工技术图纸Equipment plot plan layout设备平面布置图Construction standard for large-size equipment hoisting engineering大型设备吊装工程施工工艺标准SH/T 3515-2003Safety specification for hoisting installation起重机械安全规程 Lifting construction specification for petrochemical engineering石油化工工程起重施工规范 SH/T3536-2002 Specification f

4、or hoisting of installation project of construction engineering工程建设安装工程起重施工规范 HG20201-2000 Technical code for safety of working on higher in construction建筑施工高处作业安全技术规范 JGJ80-91Technical code for safety of steel tubular scaffold with couplers in construction建筑施工扣件式钢管脚手架安全技术规范 JGJ130-2011Site construc

5、tion condition现场施工条件Capacity diagram for relative cranes吊车性能表 Lifting Overall Design吊装总体设计The normal equipment weighs above 20Tand under 30T. The 100T track crane can lift it. Even though the speed is not fast, it suit for the lift alone. When the goods arrived and installed immediately. The cost is

6、 low. The equipment weigh under 20T, the 50T track crane can lift it. The unloading and transportation are very convenient. Due to the numbers the track are large, the equipments can be lift and a scooter to focus to use, can maximize labor efficiency, saving construction cost.一般30吨以下20吨以上的设备，属于100吨

7、以上汽车吊的能力范围，吊装过程比较慢，单台吊装比较适宜，到货后立即安装，可以节省二次运输费用。20吨以下的设备，是50吨以下汽车吊的能力范围，卸车和运输都比较方便，由于台数比较多，适合于多台设备一起吊装。吊车和板车集中使用，可以最大限度地提高工人的劳动效率，节约施工成本。This scheme gives all heavy equipment ( 10t) of the lifting scheme, need crane are listed in the large scale equipment lifting list. After that, he painted out of t

8、he 13 sets of equipment assembly drawings, are representative.本方案给出了全部重型设备（10吨）的吊装方案，所需要的吊车均列在大型设备吊装清单里。在此之后，还画出了13台设备的吊装图纸，均具有代表性。 Heavy Lifting Table大型设备吊装清单Heavy Lifting Table 重型设备吊装一览表ITEM单项Description 名称描述Main specifcation主要规格. 计量单位Quantity数量Unloading卸车Loading&Transport装车和运输Main Crane主吊车Tailing

9、 Crane遛尾吊车Remarks备注1Table C-2 A-Class Plant 甲类厂房35m聚酯多元醇稀释釜(带搅拌)1.材质:S304082.35005200 V=35m3.电机N=45kW, U=380V4.单重:10300kg台125T Mobile Crane 25T Mobile Crane+15T Vehicle300TMobile Crane 25T Mobile Crane.35m聚氨酯反应釜(带搅拌)1.材质:S304082.35005200 V=35m3.电机N=45kW, U=380V4.单重:10300kg台125T Mobile Crane 25T Mobi

10、le Crane+15T Vehicle300TMobile Crane25T Mobile Crane2Table C-7 C-Class Plant 丙类厂房.2000L真空捏合机33002500 2.单重：23000kg3.电机N=195kW, U=380V台170T Mobile Crane 70T Mobile Crane+30T Vehicle100T Mobile Crane N/A.1000L真空捏合机33002500 2.单重：23000kg3.电机N=195kW, U=380V台170T Mobile Crane 70T Mobile Crane+30T Vehicle10

11、0T Mobile Crane N/A.1000L真空捏合机23502500 2.单重：15000kg3.电机N=130kW, U=380V台450T Mobile Crane 50T Mobile Crane+20T Vehicle70T Mobile Crane N/A.100L密炼机27123580 2.单重：12000kg3.电机N=90kW, U=380V台350T Mobile Crane 50T Mobile Crane+20T Vehicle160T Mobile Crane N/A.真空耙式干燥机 2.单重：22000kg3.电机N=37kW, U=380V台170T Mob

12、ile Crane 70T Mobile Crane+30T Vehicle350T Mobile Crane N/A.捏合机1.单重：12000kg2.电机N=110kW, U=380V台150T Mobile Crane 50T Mobile Crane+20T Vehicle160T Mobile Crane N/A Lifting Plan of DG workshop 甲类厂房设备吊装Equipment Data设备参数Equipment Name: 35m3polyamin reactorEquipment tag: R040204Equipment specification:

13、3500*5200mmEquipment net weight:.设备名称：35m3聚胺脂反应釜设备位号：R040204设备规格：3500*5200mm设备净重：吨。Lifting Plan & Profile吊装平面图和立面图 3Main Crane Working Condition主吊车工况计算Crane name: 300 t mobile craneCrane type:QAY300Crane condition: main boom conditionCrane body weight: 65tCounter weight:Main boom length: 61 metersCr

14、ane working radius: 32 metersCrane load permitted rate: 85%吊车名称：300吨汽车吊吊车型号：QAY300吊车工况：主臂工况主机重量：65吨悬挂配重：吨主臂长度：61米吊车工作半径：32米吊车允许负载率：85%Equipment weight: Hook weight:Sling weight: tLifting gross weight: Crane capacity: Crane load rate:%设备重量：吨钩头重量：吨吊索重量：吨吊装总重：吨吊车能力：吨吊车负载率：%Wire Rope主吊索计算Main cable name

15、: harness ropeSingle length: 10metersSling quantity: 2 rootAllow safety factor: 6Main cable specifications: 5TBreaking force: 30tStress root number: 4Sling safety factor: 主吊索名称：吊带单根长度：10米吊索数量：2根允许安全系数：6主吊索规格：5T破断力：30吨受力根数：4吊索安全系数：Tailing Crane Working Condition溜尾吊车工况计算Crane name: 25t craneCrane type

16、: QY25K-5Crane condition: Main boom conditionCrane body weight: 31tMain boom length: metersCrane working radius: 9 metersCrane load permitted rate: 85%吊车名称：25吨汽车吊吊车型号：QY25K-5吊车工况：普通工况主机重量：31吨主臂长度：米吊车工作半径：9米吊车允许负载率：85%Equipment weight: tHook weight: tSling weight: tLifting gross weight: Crane capacit

17、y: Crane load rate:%设备重量：吨钩头重量：吨吊索重量：吨吊装总重：吨吊车能力：吨吊车负载率：%Capability of crane 吊装性能表见下页。 Lifting Plan of AT workshop丙类厂房设备吊装 General总体说明For reducing costs and being restricted by site conditions, C-Class plant equipment installation must work closely with civil construction. The heavy equipment instal

18、lation of ground floor should be completed before construction of steel structures in the region. The lifting of rest heavy equipments should be completed after steel structure basement construction. The west side of the wall should leave passage space for equipments and materials of each floor. The

19、 heaviest equipment that is required to be lifted after completion of steel structure construction basement is: vacuum rake dryer (M020304), weight 22 tons.为了降低成本以及受到现场条件的限制，丙类厂房设备安装必须与土建施工紧密配合，一楼地面重型设备安装应在该区域钢结构施工前完成，其余重型设备吊装应该在钢结构基础施工完成后进行。西侧墙面应留出各楼层设备、材料进出通道。本装置中需要在钢结构基础施工完成后进行吊装的最重的设备为：真空耙式干燥机（M

20、020304），重量22吨。 M020304 lifting plan 设备吊装.1Equipment Data设备参数Equipment Name: vacuum rake dryerEquipment tag: M020304Equipment specification: Equipment net weight: 22t.设备名称：真空把式干燥机设备位号：M020304设备规格：设备净重：22吨。.2Lifting Description吊装概述The equipment is located in the AT PLANT 11 m layer framework 2-3/KJ ax

21、is area, using 350T mobile crane to lift the device.该设备位于AT厂房11米层框架内2-3/K-J轴线区域内，采用350T汽车吊吊装该设备。.3Lifting Plan& Profile吊装平面图和立面图Detailed visible below the lifting plan and elevation详细可见下图吊装平面图和立面图.4Main Crane Working Condition主吊车工况计算Crane name: 350 t mobile craneCrane type: QAY350Crane condition: ma

22、in boom conditionCrane body weight: 84tFixed counter weight: 107tMain boom length: metersCrane working radius: 26 metersCrane load permitted rate: 85%吊车名称：350吨汽车吊吊车型号：QAY350吊车工况：主臂工况主机重量：84吨固定配重：107吨主臂长度：米吊车工作半径：26米吊车允许负载率：85%Equipment weight: 22tHook weight:Sling weight: tLifting gross weight: tCra

23、ne capacity: 28tCrane load rate: %设备重量：22吨钩头重量：吨吊索重量：吨吊装总重：吨吊车能力：28吨吊车负载率：%.5 Wire Rope主吊索计算Main cable name: harnesses slingSingle length: 12 mSling quantity: 2 rootAllow safety factor: 6Main cable specifications: 10TBreaking force:60tStress root number: 4Sling safety factor:主吊索名称：吊带单根长度：12米吊索数量：2根允

24、许安全系数：6主吊索规格：10T破断力：60吨受力根数：4吊索安全系数：.6 Detailed Lifting Process详细吊装过程Single crane hoisting process, from 350 t mobile crane is responsible for ascension, Formal lifting began, the equipment from the ground 500 mm, static. To observe the crane and wire rope state, make sure no abnormalities, the Main

25、 crane lifting equipment, when the bottom of equipment more than level + , the Main crane in load cases turn bar,move EQP to the foundation.When the equipment is looking for qualified, the Main crane loose hook.单吊车吊装工艺，由350t汽车吊负责提升。正式起吊开始，设备离开地面500mm后，静止。观察各吊车和钢丝绳状态，确认无异常后，主吊车提升设备，当设备底部超过标高+后，主吊车在负载

26、情况下转杆，将设备送入基础上方。当设备找正合格后，主吊车松钩。.7Capability of crane 吊装性能表Mobile crane350 tQAY350起重特性表配重107T支腿跨距9m工作半径臂 长(m)工作半径2631613350*1753260*1741594235*17215842151701561305198167154130561751561481251106715713914012310583707813812612611810080675889120115115110957664589101101051051059072615545401012908888908065

27、5652451214757478705650484214165764686551454338331618525658584440403418204850524037353220224345363432302224384033313028242632363028282623262832282625242830262624242230322424222221323421202020343621191818363819181917384016161640421515154244131444461312464812124850115052115254545656M020212C Lifting Plan设备吊装.1Equipment Data设备参数Equipment Name:100L banbury mixerEquipment tag: M020212CEquipment specification: 4075 * 2712*3580 mmEquipment net weight: 12t.