ASME检验和试验计划ITP.docx

1、ASME检验和试验计划ITPInspection and testing plan检验和试验计划Project NameP.O. NumberEquipment NameItem No.VENDORS DOCUMENT NO.Rev.Date 日期Subject Of Revision 修改主题Prepared 编制Reviewed 审核Approved 批准5701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据1.ASME Code SectionVIII, Division 1ASME 规范 第 VII

2、I 卷第 1分册2.ASME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.Check the items核实内容1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making

3、sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3

4、.1。1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and

5、 its attachmentsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.

6、所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates, materials shall be deliveredwith mill certificates (Min. 3.1

7、 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。ThirdPartWCESignAISignSignClientSignRemarksPlate钢板HWHWForgeflange1Material材料锻件法兰1.ASME Code SectionVIII, Division 1ASME 规范 第 VIII 卷第 1分册2.ASME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec

8、.HWHWPipe接管1.ASME Code SectionVIII, Division 1ASME 规范 第 VIII 卷第 1分册2.ASME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.HWHWRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page

9、2 of 125701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容1. The dimension and mark shall suit with the relevantrequirements. PMI shall be done as per the PMI procedure.所采购的材料尺寸规格及标记必须符合相应标准的要求。按照 PMI 程序对材料进行 PMI 检验。2. VT is required making sure there is no una

10、cceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。3 All material of all pressure retaining parts and its attachmentsshall be delivered with certificates; materials shall be deliveredwith mill certificates (Min. 3.1 certificates acc. to EN10204).所有受压元件材料及其附件材料应提供合格证书，合格证书至少符合 EN 10204 3.1。4. External carbo

11、n steel bolts and nuts and washer shall be hotdip galvanized. And all CS bolts above the size of M27 shall begalvanized by using Low Dip (450470-Deg. C) or a chemicalprocess.外部用碳钢螺柱/螺母应进行热浸渡。公称直径大于M27 的碳钢螺柱需要用低温浸锌（450470-度）或者化学过程处理。1. Package, marks shall be complete.焊接材料的包装、标识必须完好。2. The welding ma

12、terial shall be in control during the dry, use,grant and reclaim.焊接材料的烘烤、领用、发放和回收必须处于受控状态。3. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷ThirdPartWCESignAISignSignClientSignRemarksGaskets&Fastener(boltsandnuts)紧固件1.ASME Code SectionVIII, Division 1ASME 规范 第 V

13、III 卷第 1分册2.ASME Code Section II-AASME 规范 第 II 卷 A 篇3.EN 10204 3.14.Approved drawings图纸要求5.MOM,Spec.HWWW1Material材料Weldingmaterial焊接材料1.ASME Code SectionVIII, DivisionASME 规范 第 VIII 卷第 1分册2. ASME Code SectionII-CASME 规范 第 II 卷 C 篇3.EN 10204 2.24.Approved WPS5.MOM1.ASMECodeSectionVIII, DivisionHWWNo-

14、press. Parts非受压件ASME 规范 第 VIII 卷第 1分册2. ASME Code SectionII-AASME 规范 第 II 卷 A 篇3.EN 10204 2.21. The mark, dimension of the material must suit with thecertificates.材料的标识、尺寸必须与质量证明书一致。2. VT is required making sure there is no unacceptable surfacedefects.目视检查以确定没有无法接受的表面缺陷。HWRWRemarks: “H”= Hold points

15、； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 3 of 125701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据Check the items核实内容1. The welders must have the welder certificates by ASME codeand get the relevant WPQ cer

16、tificates, so that they can do the2Welder焊工1.ASME Code, section IXASME 规范第 IXwelding for the pressure parts. 焊接受压焊缝、与受压元件相焊的焊缝，以及上述焊缝的定位焊的焊工，必须按照 ASMEcode 考试评定合格，并取得相应的 WPQ 证书，方可施焊。2. Welding record 6 months before.前 6 个月内的焊接记录。HSW/IRHSW/IRThirdPartWCESignAISignSignClientSignRemarks3（WPS）焊接工艺指导书1.AS

17、ME Code, section IXASME 规范第 IX1.The WPS shall be supported by the PQR，approved by ASMEcode and Client. 用于产品制造的焊接工艺指导书必须有按照 ASME code 评定合格的 PQR 支持，且通过业主的批准。HRHR1. Before the welding, only the WPS approved by Client can be4（PQR）焊接工艺评定1.ASME Code, section IXASME 规范第 IXused on the vessel. 在产品焊接之前应按照 ASM

18、E code 进行焊接工艺评定试验，只有经过业主评定合格的焊接工艺方可用于产品的焊接。HRHR5Qualification of NDEoperators NDE 资质1.ASME Code, section VASME 规范第 V1. review the qualification of the NDE operators who involvedin this project 审核相关的无损检测人员资格。HRRR1. ASME code6Procedures程序文件2. Proj. Spec.3.DDS,approveddrawingsRemarks: “H”= Hold points；

19、 “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 4 of 121. PMI, welding/repair, NDE with Map, Hydro test, surfacepickling & painting/coating, prep. for shipping, etc.HRRR5701No.序号Description ofinspection检验内容Standards for theInspection检验

20、标准和依据Check the items核实内容ThirdPartWCESignAISignSignClientSignRemarks1.Check the material brand, size as per the process and drawingbefore layout & cutting.下料时应仔细核对工艺和施工图纸上CuttingForplates &pipes 下料1.The approved drawing确认的施工图纸2.Check off list零部件的材料牌号、规格尺寸等内容,核对材料原始标记无误后方可划线/下料。2. After layout, it sha

21、ll be done the material identificationtransfer, including the part No., brand of material, size, the No.of company, all the things are right, then cutting. 划线后，应进行材料标记移植，包括件号、材料牌号、规格、本厂编号等内容，移植完成并核对无误后方可切割下料。HWWW7Fabrication制造Cuttingandmakinggroove切割和坡口制备1. Approved WPS2. Check off list3. The approv

22、ed drawing确认的施工图纸1. The machining is for the welding groove of the A & B typewelding seam, if using the plasma or blaze cutting, it shall begrinded. A、B 焊缝的坡口应尽可能采用机械加工，如采用等离子或火焰切割，则必须将氧化层用砂轮打磨至呈金属光泽为止。2. The plasma or blaze cutting for the C & D type welding seamcan be used, but it shall be grinded

23、 after cutting. C、 焊缝的坡D口允许采用等离子切割或火焰切割，但切割后必须用砂轮进行修磨。3. The dimension and angel of the groove shall be according tothe WPS. 坡口的尺寸及角度应符合工艺文件的规定HSW/IRRSW/IRRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 5 of 1

24、25701No.序号Description ofinspection检验内容Standards for theInspection检验标准和依据1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分head封头册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. DDS & Approved WPSCheck the items核实内容1. The butt welding on the head/cone is according to the WPS.封头/锥体如有拼缝，则需

25、按照 WPS 的要求进行拼焊。2. PT chipped root pass prior to welding reverse side, RT is tobe done according to ASME code UW-51 after head forming.背面清根后进行 PT 检查，封头成型后应进行 100%RT 检测，按照 ASME code UW-51.3. Dimension shall be checked after forming, together with thecertificates from the contractor.封头成型后检查尺寸及质保书。Third

26、PartWCESignAISignSignClientSignRemarksHWWW7Fabrication制造Shell/longitudinalweldingseam筒体/纵缝1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. Rolling as per the drawing and process.卷制，按照图样及工艺规定的直径卷制成型。2. The unfitness on the

27、longitudinal welding seam according toASME Code Section VIII, Division 1, UW-33, the welding isaccording to the WPS. 纵缝组对，控制错边量按 ASME 第VIII 卷第 1 分册表 UW-33，按照 WPS 焊接。3.The welding seam shall do full RT test as per ASME code 按图纸对焊缝进行 RT 检测，按照 ASME 规范4. Longitudinal weld seams on adjacent shell segment

28、s shall beseparated by at least 4 times the wall thickness of thicker plate,but not less than 100mm. 相邻筒节纵焊缝之间距离至少等于6 倍的壳体厚度，且至少为 100mm。HW,SW /IRR,WW,SW/ IRRemarks: “H”= Hold points； “W”=Witness points； “R”= Review of report； “IR”=Inspection at random point注：“H”=停止点；“W”=见证点；“R”=审查点；“IR”=抽查Page 6 of

29、125701No.序号Description ofinspection检验内容Shell toshellCircumferentialweld筒体与筒体环缝LayoutforFabrication制造partsandopening划线开孔Nozzleandhead orshellwelding接管与封头焊接allexternal7Standards for theInspection检验标准和依据1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group B3. The approved drawing确认的施工图纸4. Approved WPS1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. Approved drawings 确认的施工图纸3. Approved WPS1. ASME Code SectionVIII, Division 1ASME 规范第 VIII 卷 1 分册2. DIN ISO 5817 Group