gageRR测量系统分析程序很全面.docx

1、gageRR测量系统分析程序很全面WORK INSTRUCTION作 业 指 导 书DOC. No. / 文件编号:FATEI-019REV./ 版本号:07PRODUCT/ 产品:AllTITLE / 标题: Procedure for implementing gauge R&R study 执行R&R测量分析程序PAGE/页数 1 OF 12 REVISION HISTORY / 版本记录REVISION 版本CHANGE DESCRIPTION 修改内容ISSUER发布者RELEASE DATE发行日期01020304050607First Release and replace ME

2、P-24 and FDOP 19.2AUpdate Appendix C - Gauge R&R Report to FATEI-019-F3.02Update LEAD-FREE label.1)Delete Lead-Free label 2)Update Appendix D Attribute GR&R Report to FATEI-019-F4.021)Update item3,7.4,7.5, 7.9,7.7.1,7.7.2,7.3,7.2,7.4,2)Update Appendix D Attribute GR&R Report to FATEI-019-F4.03, Appe

3、ndix C Gauge R&R Report to FATEI-019-F3.03, Appendix A GR&R Study Plan to FATEI-F019-F1.02 and Appendix F Approval and filing processAdd the item No. Update items of 7.1Vanie ZhaoVanie ZhaoRobert YangFaye ZhaoFaye ZhaoFaye ZhaoTony zeng 04/18/0507/06/0508/31/0501/20/0609/10/0711/16/0701/12/2010REMAR

4、K备注APPROVALDEPARTMENTNAMETITLE部门名字职位QA/Computing PK TanDirectorQA/CDBen XiongManagerTE/ComputingTeewan KhooDirectorTE/MobileBarry ChanSr. ManagerTE/CDCL YeohSr. ManagerQA/Infra.Wilson LiAsst ManagerTE/Infra.LC TaiDirectorQA/MobileZeLiang DingAsst.ManagerCampus QMSAmy zhaoManagerDMP-001-F2 .011. PURP

5、OSE / 目的:To define a procedure for implementing R&R study on measuring gauge for production process control.建立执行R&R测量方法的程序, 以控制生产工艺.2. SCOPE / 范围:This procedure is applicable to a gauge used for measuring product or process parameter in production process control covering both assembly and testing o

6、perations. 此程序适合于生产和测试过程中测量产品或工艺参数的测量仪器3. RESPONSIBILITY / 职责: 3.1 Engineering department is responsible for following :工程部负责如下工作:3.1.1 Plan, perform and report GR&R study concerning measurements for all PE mechanical assembly process measurement.执行和报告所有PE机械组装工艺有关GR&R的测量。3.1.2 Review the GSP, GSML a

7、nd GR&R Report.评审GSP,GSML和GR&R的报告。3.1.3 Maintain and update the GSP and the GSML.维护和更新GSP,GSML.3.1.4 Responsible to keep all the GR&R report.负责保留所有 GR&R 报告.3.1.5 Responsible for the approval of conditional acceptable gauges.责审核可接受的测量仪器的条件. 3.2 Quality Engineer is responsible for the approval of cond

8、itional acceptable gauges.QA工程师负责审核可接受的测量仪器的条件4. REFERENCE DOCUMENT / 参考文件:N/A.无.5. ATTACHMENT / 附录: Appendix A -GR&R Study Plan Appendix B -GR&R Study Master List Appendix C -Gauge R&R Report Appendix D -Attribute GR&R Report Appendix F -Approval and filing process6. DEFINITIONS / 定义: 6.1 Repeatabi

9、lity - Measures the consistency of readings of the same items by one person. 重复性 - 由同一个人测量同一项目数值的一致性. 6.2 Reproducibility - Shows the variation in average measurement when different people use the same gage on the same parts.再现性 - 不同的人使用同一测量仪器测量同一部件时出现的差异. 6.3 R&R - Repeatability and reproducibility

10、.R&R - 重复性和再现性 6.4 R&R% - The percentage of the specification tolerance that is lost to total measuring system variation.R&R% - 重复性和再现性允许的百分比. 6.5 Gauge - Measurement equipment.Gauge -测量仪器 6.6 Active Gauge - A gauge that is passed R&R study for a specific application.Active Gauge - 已经确认通过了R&R测量方法测量的

11、特定仪器. 6.7 GR&R - Gauge Repeatability and Reproducibility Study.GR&R - 仪器重复性和再现性的测量方法. 6.8 GSP - GR&R Study Plan.GSP - GR&R测量方法计划. 6.9 GSML - GR&R Study Master List.GSML - GR&R测量方法控制清单. 6.10 QA - Quality Assurance.QA -品质工程师. 6.11 TE - Testing Engineer.TE - 测试工程师. 6.12 PE - Process Engineer.PE - 工艺工程师

12、. 6.13 KGB - Know Good Board.KGB - 已知好板. 6.14 KBB - Know Bad Board.KBB - 已知坏板. 6.15 UUT - Unit Under Test.UUT - 待测板. 6.16 MSA - Measurement System Analysis.MSA - 测量系统分析.7. General GR&R procedure / 通用GR&R程序: 7.1 The implementation of gauge R&R study on a specific measurement process for a specific pr

13、oject will be according to the customer requirement. This requirement (if any) will be documented in relevant product quality plan. If customer does not require any gauge R&R study, relevant engineer is free to choose where to apply the study. Gauage R&R study should re-implement if specific measure

14、ment process change. Engineer should define what kinds of changes should re-implement Gauge R&R according to relevant process changes.某一特定项目的某一特定测量工序须作测量仪器R&R分析的, 应根据客户要求。这种要求（如果有）应注明在相关的品质计划中，如果客户未要求作测量仪器R&R 分析的，由相应的工程师决定何处须作此分析.如某一特定测量工序更改须重执行R&R，工程师决定何种类型工序更改须重执行R&R.7.2 With reference to customer

15、 requirements, QA/PE/TE managers have to identify the needs and plan for what gauges has to be performed gauge R&R study on what process for what project.QA/PE/TE经理根据客户要求确认是否需要此方法, 并计划什么项目, 什么工序, 什么测量仪器要执行R&R方法. 7.3 Concerned department has to perform gauge R&R study following their study planning a

16、nd finish GR&R before the target completion date stated in the planning. In the GR&R study, responsible engineer has to select operators who are / will be handling the concerned process measurement and review/confirm correct measurement skill of those operators. Upon request by PE/TE department, QA

17、has to provide support to the engineer on study planning, data analysis and reporting.相关部门按照他们的研究计划执行测量仪器的R&R分析, 在填写预期完成日期之前完成GR&R 报告. 在GR&R分析中, 负责工程师必须选择人员进行相应的工艺测量,并审阅/确认操作人员正确的操作技能. 若PE/TE部要求, QA必须帮助工程师作 R&R 的计划, 分析和报告. 7.4 Concerned department has to assign the GR&R report number for each of the

18、 concerned study and update the GSML. The GSML will be reviewed once a month for checking on expired gauges. If an expired gauge were found, relevant member will be informed to remove them from the production line. The GSML will be renewed at least once a year.相关部门对每个相关的研究发放GR&R编号, 并更新GSML. 每个月必须检查一

19、次GSML, 以检查到期的测量仪器. 若发现到期仪器, 通知相关人员将其拆出生产线. GSML每一年至少更新一次.Criteria of ID no. SSNN-YY-XXXX标准的ID 编号 SSNN-YY-XXXXSS - Segment / 事业部“MB” - Mobile / 手机产品事业部“CP” - Computing / 计算机产品事业部“CD” - CD / 电子消费产品“IF” - Infrastructure / 通讯产品事业部NN - Department / 部门 (QA; TE; PE)YY - Year / 年份XXXX-Sequence number start

20、from 0001 to 9999 / 从0001到9999的系列号Example / 例子: CPQA-05-0001 7.5 The filled GSP and GR&R report will be maintained by relevant engineering department. The hard copy or soft copy should of GR&R report be accepted in this procedure. For soft copy, please refer to the “Approval and filing process” (App

21、endix F)相关工程部保存填写好的GSP和GR&R报告. 在本程序中, GR&R报告的硬拷贝或软拷贝均可接受. 对于软拷贝, 请参考”Approval and filing process”. (附表F) 7.6 Measurable R&R performance acceptance criteria of a gauge for production process control purpose is as follows:测量仪器可接受的计量型R&R标准如下:R&R%10% error, the gauge is very good / acceptable.R&R数据10%,

22、测量仪器是良好的 / 可接受的.10%R&R%30% error, the gauge is not acceptable. Repair, retrain or use other measurement means.R&R数据30%, 测量仪器是不可接受的. 请维修, 重新培训或使用其它测量方法. 7.7 Attribute R&R performance acceptance criteria of a gauge for production process control purpose is as follows:测量仪器可接受的计数型R&R标准如下: 7.7.1 The avai

23、lability of attribute MSA is decided by the percentage of consistency(MSA total deviation):计数型MSA有效性的判定以一致性百分比(即MSA总误差)的数值为基准:Percentage of consistency decision一致性百分比 判定90 100 %( include90%) MSA passed. / MSA合格80 90 %( include80%) Refer to the concrete case to decide the availability of MSA. / 根据具体情

24、况决定MSA的有效性95%.根据各检验员的测量结果与标准一致性的百分比可以判定检验员的测量水平. 一般要求测量结果与标准一致性的百分比95%; 7.7.3 The stability of operator is decided by the percentage of repeatability. The percentage of repeatability 90%.根据检验员的重复性百分比可以判定检验员对标准把握的稳定度. 一般要求重复性百分比90%; 7.7.4 The standard degree of tightness between all operators is deci

25、ded by the reproducibility percentage. The percentage of reproducibility 90%.根据检验员之间的再现性百分比可以判定各检验员之间对标准执行的松, 紧度. 一般要求再现性百分比90%. 7.8 An active gauge covered by R&R study has to be done GR&R studies again at least one year. These GR&R studies will also be recorded in the GSML.已实行了R&R研究的测量仪器, 至少每年再进行一

26、次GR&R研究. 这些研究也要记录在GSML中. 7.9 RECORD.记录.GR&R study report & Attribute GR&R report have to be kept by relevant engineering department for one calendar year after the year in which they were createdGR&R分析报告及属性GR&R分析报告应由相关工程部保存到产生的当年再加一个公历年.The GSP has to be kept by relevant engineering department for o

27、ne calendar year after the year in which they were created.GSP应由相关工程部保存到产生的当年再加一个公历年.The GSML has to be kept by relevant engineering department for one calendar year after the year in which they were created.GSML应由相关工程部保存到产生的当年再加一个公历年. 7.10 QUALIFICATION AND TRAINING: Gauge R&R study report has to b

28、e prepared by engineer or above position.资格认证和培训:仪器R&R测量报告应由工程师级或以上人员准备.8. Measurable GR&R procedure / 计量型GR&R程序: 8.1 Select 10 same or similar spec samples, and identify the number from 1 to 10 on the samples.选择10块相同或相同规格的样板, 并编号为1到10. 8.2 Select 3 trained operators.选择3个培训过的实际操作员. 8.3 Each of the 3

29、 operators uses those samples to carry out the measurement under unknown the ID number. And the data will be recorded by another operator of know ID number.每个员工在不知样板编号的情况下独立对样板进行测量. 并由已知样板编号的另一员工为其记录数据. 8.4 3 operators discontinuous measure 3 loops for 10 samples.间断性的让3个员工对10块样板各测量3轮. 8.5 Input data into “Gauge R&R Report” (Appendix C), and analyse them.输入数据到“Gauge R&R Report”(附表C), 并进行分析.9. Attribute GR&R qualification procedure / 计数型GR&R程序: 9.1 Take 30pcs to run attribute