浇注机操作说明书EN.docx

1、浇注机操作说明书ENContentsPreface1. Delivery installation and service . 71.1 Delivery . 71.2 Unloading safety. 81.3 Installation . 81.3.1 Notes . 81.3.2 The Dimension of installation . 81.3.3 The description of connecting pipes . 81.4 How to fixed the machines . 91.5 The lubrication of the moving parts . 10

2、1.6 Wiring . 101.7 The scope of the machine 102. Safety principle . 112.1 General principle of safety . 112.1.1 Importance . 122.1.2 General safety principle .122.1.3 The safe devices of the machine .132.1.4 Electric safe devices 132.1.5 The safe principles of operation and maintenance . 14 2.1.5.1

3、Working condition . 142.1.5.1.1 The requirement of the workshop . 142.5.1.1.2 The safety of the operator . 142.1.5.2 About the mechanical operating . 152.1.5.3 The noise of the machine . 162.1.5.4 The requirement for the operator . 162.1.6 Danger area and the safe tool . 162.1.7 The safety requireme

4、nt of assisting devices . 162.1.7.1 The requirement of the assisting devices with power that be installed by customers . 172.1.7.2 The requirement of the assisting devices with no powerthat be installed by customers . 172.1.7.3 The requirement of disassemble the assisting device .172.1.8 Warning mar

5、k . 172.1.9 Safety drawing . 183.General notes on use and safety . 183.1 General notes on use . 183.2 The safety of installation and maintenance . 183.2.1 Safety of installation and maintenance . 193.2.2 Safety in the machine running . 194. Construction . 194.1 Dissolving tank . 194. 2 Storage tank

6、. 194. 3 Micro-film cooker . 19 4. 3.1Dosing pump . 194. 3.2 Pre- heater . 194. 3.3 Micro-film cooker . 204. 3.4 Unloading pump . 204. 3.5 Vacuum pump . 204.4 Depositor . 204.4.1 Mixer 204.4.2 Syrup hopper . 204.4.3 Cylinder & piston . 204.4.4 Nozzle . 204.4.5 Mould . 204.5 Cooling tunnel 204.6 Air

7、condition . 204.7 Preparation of floor . 204.7.1 Preparation of record . 204.7.2 Preparation for dissolving . 204.7.3 Preparation for micro-film cooker ,. 204.7.5 Preparation for the air condition ,. 204.7.6 Preparation for the air condition ,. 215. Operating system . 215.1 Hardware of the operating

8、 system 215.2 Software of the operating system . 215.2.1 Operating systems software . 215.2.2 Indicate in the touch screen , 215.3 Setting the parameters ,. 215.3.1 Set the cooking temperature ,. 215.3.2 Set the syrup temperature . 215.3.3 Set the syrup button temperature . 215.3.4 Set the branch te

9、mperature . 215.3.5 Set the jam temperature . 215.3.6 Set the jam button temperature . 225.4 Start to RUN . 225.4.1 Start . 225.4.2 Stop . 225.4.3 Emergency stop . 226. Mechanical operating . 226.1 Vacuum Micro-film Cooker . 226.1.1 Structure Instruction . 226.1.2 Technological Process Instruction .

10、 226.1.3 Operation Instruction . 236.1.4 Preparation . 236.1.5 Syrup Cooking . 236.1.6 Cleaned the machine . 236.1.7 Points for attention . 246. 1.8 Specification . 246.2 Depositor . 246.2.1 Brief introduction of the structure 246.2.2Operating instruction . 256.2.3 Equipment Adjustment. . 256.2.3.1A

11、djustment for Depositing Synchronization . 266.2.3.2 Synchronization Adjustment of the Shell and the Center-filling . 276.2.3.4 Adjustment (Fine Adjustment) of Candy Weight . 296.2.3.5 Synchronizing Adjustment of the De-molding Device.296.2.3.6 Synchronizing adjustment between the depositing and the

12、 moulding plate circuit 296.2.3.7 Synchronizing adjustment between the mould lifter and the depositing . 296.2.3.8 Adjustment of the unloading conveyor belt (see drawing 2.) 296.2.4 Norma l conditions of the candy (center-filling candies and hard candies)production . 306.2.5 Points for attention , 3

13、07. Working surrounding outside the machines . ,. 317.1 Power supply ,. 317.2 Steam pressure 317.3 Pressure air . 317.4 Cooling water . 318. Specification . 319.The reason and solution of malfunction for the machines . 3210. Wearing parts . . 33PrefaceThis candy micro-film cooking and depositing pro

14、duction line is capable of producing all kinds of high quality and uniformed candies. This line has the advantages of manpower and space saving, continuous processing with precise control. The good quality products can be produced out under an absolute hygienic condition. This line is an ideal candy

15、 making equipment which can produce the smooth and clear candies, such as double-layer, central-filling, clear, stripe, and etc.(see Drawing1.)This equipment includes double-layer cooker (specified in another paragraph), syrup storage tank, filter, metering pipe, dosing pump, gear pump, micro-film c

16、ooker unit, depositor, cooling system, and electric control box.1. Delivery installation and service 1.1 Delivery Delivery, unpacking and inspectingMicro-film cooking depositing line has been installed and tested before delivery as a full set of the plant. But the machine must be separate to several

17、 small parts for transportation due to its big volume, the event of loss or damage may be happen during the transportation, so several aspects must be take attention after the machine arrived as bellow:Check the cargo whether corresponding to the requirement of the order. Check the damage of all the

18、 machine or parts: whether the machine or part has been damaged, the packing damages can indicate the damages of the machine. Please contact us if the machine or parts have been lost or damaged. 1.2 Unloading safetyplease unloaded and removed the machines as follow: 1）micro-film cooker（1）Must be att

19、ention for the center of gravity that is at the center of the machine.（2）The machine can be unloaded or moved by bigger then 2 tons crane with steel wires and a pipe that the diameter is 57 through the frame. （3）The machine can be unloaded or moved by bigger then 2 tons lifter, the arms of the lifte

20、r must longer then 1.9m. 2）the depositper（1）Must be attention for the center of gravity that is at the center of the machine, and the point of the lift fore are under the two cross-bean in the bottom of the machine.（2） Can used the steel wires through the cross-bean to lift the depositer, but must b

21、e avoided the steel wires press machine other parts above. （3）Can used the wood block to adjusted the machines level when used the lifter to unloaded or moved the depositer machine.1.3 Installation1.3.1 NotesMicro-film cooking depositing line can connect with the outside steam pipe directly as full

22、set plant. It must be guarantee the installation of pipe is in a right condition. It must be clean the pipe completely. Otherwise the pump, valves and filter should be damaged by the sundries. It is not permit the sundries mixed with the steam, pressure air and cooling water. Please install the filt

23、er if not guarantee the steam, pressure air and cooling water are pureness. 1.3.2 The Dimension of installationThe sizes of the micro-film cooker: LWH=205017002200The sizes of depositor LWH=850022002400Total need: LWXH=1605022002400It must have the spaces to consider for other devices, maintenance a

24、nd moving for the little cars. 1.3.3 The description of connecting pipes The source of supplyRequirementConnecting pipesRemarkThe pipe of pressure airPressure:0.6MpaThe storage tank of pressure air0.4 M3compressorcapacity1.5M3/ Min20M3/h25Pressure air must be dried Cooling water0.3-0.5MpaG 1The cool

25、ingwater can not havesundries,otherwisethe filterwill be needSteamContinuous use0.8-1MpaDN50The steamcan not havesundriesotherwisethe filterwill be needExhaustConnect to outside the roomDN50Caution: take care about the exhaust mouthDrainageRequest the water can drain out freelyDN50It must let all th

26、e liquid water1.4 How to fixed the machines1) Can use the swell screw to fixed the storage tank on the earth.2) Micro-film cooker can placed on the ground directly for its heavy gravity, but the floor must be in a good flat, otherwise must be used the triangular iron cushion to make the machine in a

27、 good level. 3) Depositor can placed on the ground directly for its heavy gravity, but the floor must be in a good flat, otherwise must be used the triangular iron cushion to make the machine in a good level, and better used the 10 cm thick robber board to cushion the machines at the same-time to protected the machines get rusty. 1.5 The lubrication of the moving pa