PP后台.docx

1、PP后台1. IMGEnterprise structureDefinition Logistics GeneralDefine，copy，delete，check plantSet up the plant code for G_luxonLTW0 LPRC PlantLSZ1 G_luxon Suzhou PlantCountry = CN, Language = EN , Factory cal. = SZMichael2001/08/01Plant Level2. IMG Enterprise structure AssignmentLogistics GeneralAssign Pl

2、ant to company codeAssign plant to Company codeLSZ1 LSZMichael2001/08/01Plant Level3. IMGProduction Material Requirements Planning Planning File Entries Activate MRP and set up Planning files Material Requirements Planning (Activate MRP plant)LSZ1 Active Requirements Planning Joyce2001/08/14Plant Le

3、velR3DK9069104. IMGProduction Shop flow control Master data Order Define Orders types Create order types in order to use different number range in the plant Plant : LSZ1SZ00 SZ Paste production orderSZ01 SZ DIP EC Production orderSZ02 SZ V-chip production orderSZ03 SZ Extras ECA production orderSZ04

4、 SZ Cutting production orderSZ05 SZ Rework Production orderSZ06 SZ Snap_in production orderJoyce2001/08/14R3DK9069125. IMGProduction Shop flow control Master data Order Define Order type-dependent parametersAssign order types to plant.Assign Production order type SZ00 , SZ01 , SZ02,SZ03,SZ04,SZ05,SZ

5、06 to plant LSZ1.Results Analysis Key 000001 (Results Analysis)Joyce2001/08/14R3DK9069146. IMGProduction Shop flow control Master data Order Define number ranges for ordersDefine number ranges for ordersSZ00 3000000000 3099999999SZ01 3100000000 3199999999SZ02 3200000000 3299999999SZ03 3300000000 339

6、9999999SZ04 3400000000 3499999999SZ05 3500000000 3599999999SZ06 3600000000 3699999999Joyce2001/08/147. IMGProduction Shop floor control Operations Availability check Define Check controlDefine availability check control for the order types of each plant 14 entries are created plant LSZ1SZ00 1 ; SZ00

7、 2SZ01 1 ; SZ01 2SZ02 1 ; SZ02 2SZ03 1 ; SZ03 2SZ04 1 ; SZ04 2SZ05 1 ; SZ05 2SZ06 1 ; SZ05 2 Check Matl avail. PRT, Cap. No CheckBO: Back order processingJoyce2001/08/14R3DK9069168. IMGProductionShop floor controlOperationsSchedulingDefine Scheduling Parameters for Production OrdersDefine Scheduling

8、 Parameters for Production OrdersPlant: LSZ1 Order type: SZ00,SZ01,SZ02,SZ03,SZ04,SZ05,SZ06ProdSchduler:* Genarate Capacity reqs.Scheduling type : Only capacity requirementJoyce2001/08/14R3DK9069189. IMGProduction Shop Floor Control Operations Confirmation Define confirmation parametersDefine confir

9、mation parameters for each order type in plant LSZ1Define confirmation parameters for: Four entries are created for the plant LSZ1Confirmation parameters are set for order type SZ00 , SZ01 , SZ02,SZ03,SZ04,SZ05,SZ06Joyce2001/08/14R3DK90692010. IMGProduction Material requirements planning Plant Param

10、etersCarry Out Overall Maintenance of Plant ParametersPlant ParametersItem11291. Create2. MaintainLSZ12.1. Number RangesOMI2(11)2.2. Check.rule:backordersOPJJ(12)2.3. MRP ControllersOMD0(13)2.4. Special ProcurementOMD9(14)2.5. FloatsOMDC/OPJZ(15)2.6. ConversionOPPE/OMDV(16/17)2.7. Dep.reqmt availabi

11、lityOPPJ(18)2.8. ReportingOPPC(19)2.9. PerformanceSAP Default2.10. BOM/Routing SelectionOPPA(20)2.11. BOM explosion SAP Default2.12. Param:detailed sched.OPU5(21)2.13. External procurementOMDT(22)2.14. ReschedulingOMDW(23)2.15. Planning HorizonOMDX(24)2.16. Available stockOPPI(25)2.17. Direct procur

12、ementOPPB(26)2.18. Error handlingOMDY(27)2.19. Item numbersOMI5(28)2.20. Order start in pastOMIT(29)Joyce2001/08/15R3DK90692211. IMGProduction Material Requirements Planning Number Ranges Define Number Ranges for Planning RunDefine Number Ranges for Planning RunPlanned orders : 01Dependent reqmts :

13、01Purch. Requisitions : 01No.rge MRP list : 01Total requirements : 01Sim.dependent reqmts : 01Joyce2001/08/15R3DK90692412. IMGProduction Shop Flow Control Operations Availability check Define Scope of CheckDefine Scope of CheckAdd checking rule “BO” to availability check 02Stocks : Include safety st

14、ock Replenishment :Check without RLT Receipt / Issue : Incl.depen.reservat. : XAdd checking rule “P1” to availability check 02Stocks : Include safety stock StockInTransfer Incl.quality insp. Stock Replenishment :Check without RLT Receipt / Issue :Incl.Puchase Order Incl.Puchase Requisitions Include

15、reservations Include sales reqmts. Include delieveries Incl.depen.reservat. : X Incl. production orders : FMichael2001/08/03已建立13. IMGProduction Material requirements planning Master data Define MRP controllersCreate MRP controllersFor plantCreate MRP controllers in LSZ1DIP (EC)S44 S55 S66 S88 S1010

16、 S1313 S1616 S1818 S2222 S2525 S3030 S3535S4040 S5151 S6363DIP (ECA)A44 A55 A66 A88 A1010 A1313 A1616 A1818 A2222 A2525 A3030 A3535A4040 A5151 A6363SNAP_INN22 22 N25 25 N30 30N35 35 Joyce2001/08/15R3DK90693014. IMGProduction Material requirements planning Master data Define special procurement typeD

17、efine special procurement Special procurement TypeSpecial procurement：D如何產生?Plant: LSZ150 : Phantom assembly Phantom itemJoyce2001/08/1515. IMGProduction Material requirements planning Planning Scheduling and Capacity Parameters Define Floats (Scheduling Margin Key)Define scheduling margin keyDefine

18、 SMK (scheduling margin key)for LSZ1 000 (all floats are 0)Joyce2001/08/1516. IMGProduction Material Requirements Planning Procurement Proposals Conversion of Procurement Proposals Define Order Type for Conversion to Production/Process OrderDefine Order Type for Conversion to Production/Process Orde

19、rOrder Type for the conversionLSZ1 Production order SZ01 Process order PI01Joyce2001/08/15R3DK90708417. IMGProduction Material Requirements Planning Procurement Proposals Conversion of Procurement Proposals Define Conversion of Planned Orders into Purchase RequisitionsDefine Conversion of Planned Or

20、ders into Purchase RequisitionsNumber of planned orders : 999Joyce2001/08/1518. IMGProduction Material Requirements Planning Procurement Proposals Planned Orders Define Availability Check for ComponentsDefine Availability Check for Components點選PlantLSZ1 : PPJoyce2001/08/1519. IMGProduction Material

21、Requirements Planning Evaluation Period Totals Define Period Display for Period TotalsDefine Period Display for Period Totals Days Weeks MonthsJoyce2001/08/15R3DK90693620. IMGProduction Material Requirements Planning Planning BOM Explosion/Routing Determination Define BOM and Routing SelectionDefine

22、 BOM and Routing Selection BOM RoutingLSZ1 : 01 Joyce2001/08/1521. IMGProduction Material requirements planning Planning Scheduling and capacity parameters Define scheduling parameters for planned ordersScheduling planned ordersScheduling planned orders: LSZ1 NB(standard purchase order) LA(Stock ord

23、er) KD(Individual customer order) VP(Planned requirement qty) PE(Run Schedule Qty.) RS(Resevations)Joyce2001/08/1522. IMGProduction Material requirements planning Planning Procurement Proposals Define External ProcurementDefine External ProcurementCreation of delivery schedules : 1Account assignment

24、 unknown :UJoyce2001/08/1523. IMGProduction Material requirements planning Planning MRP Calculation Define Rescheduling CheckDefine Rescheduling CheckRescheduling horizon : 120 Firm Planned orders Production order Firm Pur. requisition Order itm/sched.line QM inspection lot Shipping notificat.Tolera

25、nce value forward : 2Tolerance value for displacemt : 2Joyce2001/08/1524. IMGProduction Material Requirements Planning Planning MRP Calculation Define Planning HorizonDefine Planning Horizon for LSZ1120Joyce2001/08/1525. IMGProduction Material requirements planning Planning MRP Calculation Stocks De

26、fine Availability of Stock in Transfer/Blocked Stock/Restricted StockDefine Availability of Stock in Transfer/Blocked Stock/Restricted Stock Stock in transfer blocked stock restricted-use stockJoyce2001/08/15R3DK90694026. IMGProduction Material requirements planning Planning Direct Procurement Setti

27、ngs for Direct ProcurementSettings for Direct ProcurementPlant : LSZ1Direct proc./pr : 3Mssge indicator : Unk.AccAsst:dirPrcmt : UJoyce2001/08/1527. IMGProduction Material requirements planning Planning MRP Calculation Define Error Processing in the Planning RunDefine Error Processing in the Plannin

28、g RunLSZ1 : 800 (Maximun no. of pur. order proposals per date)Joyce2001/08/15R3DK90694628. IMGProduction Material requirements planning Planning Procurement Proposals Define Line Item NumbersDefine Line Item NumbersPlant : LSZ1Item PurRq : 10Item of stock transfer reverv. : 100 Joyce2001/08/15R3DK90

29、694829. IMGProduction Material requirements planning Planning Scheduling and Capacity Parameters Parameters for Determining the Basic DatesParameters for Determining the Basic Dates Start in the past is allowedJoyce2001/08/15R3DK90695030. IMGProduction Material requirements Planning MRP Groups Carry Out Overall Ma