数字化设计制造基础.docx

1、数字化设计制造基础数字化设计制造 技术基础目标：熟悉Pro/E软件的NC模块，并进行NC仿真上机练习。1. 根据图纸创建Pro/E的零件模型和工件模型(毛坯)。2. 制定零件的加工工艺。3. 利用NC模块进行数控加工仿真。4. 完成对仿真的分析，并生成可在数控机床中识别的G代码文件(*.tap格式文件)，可以用记事本打开编辑。5. 完成上机报告。（格式：B5纸，左侧装订）封面：包括课程名称/学生姓名/专业班级/学号/内容：1）零件的加工工艺 2）零件NC仿真分析和G代码 3）上机总结。一. 泵盖（1）零件尺寸：（2）.零件的加工工艺加工底面。刀具类型采用外圆角铣削，刀具材料：HSS。加工底面两

2、个16孔。刀具类型采用16基本钻头，刀具材料：HSS。加工外圈轮廓。刀具类型采用端铣削，刀具材料：HSS。加工R3曲面。刀具类型采用球铣。加工两个6小孔。刀具类型采用6基本钻头，刀具材料：HSS。加工6个9的孔。刀具类型采用9基本钻头，刀具材料：HSS。加工6个18的孔。刀具类型采用16镗杆，刀具材料：HSS。（3）零件NC仿真分析（4）G代码%N1 T1 M6N2 S1200 M3N3 G0 X-29. Y-42.N4 G43 Z10. H1N5 Z5.N6 G1 Z-1. F500.N7 X29.N8 X48.764 Y-37.059N9 X-48.764N10 X-56.063 Y-32

3、.118N11 X56.063N12 X61.022 Y-27.176N13 X-61.022N14 X-64.631 Y-22.235N15 X64.631N16 X67.274 Y-17.294N17 X-67.274N18 X-69.142 Y-12.353N19 X69.142N20 X-70.341 Y-7.412N21 X-16.011N22 X-20.609 Y-2.471N23 X-70.927N24 Y2.471N25 X-20.609N26 X-16.011 Y7.412N27 X-70.341N28 X25.989N29 X21.391 Y2.471N30 X-21.39

4、1N31 Y-2.471N32 X21.391N33 X25.989 Y-7.412N34 X-25.989N35 X70.341N36 X70.927 Y-2.471N37 X20.609N38 Y2.471N39 X70.927N40 X70.341 Y7.412N41 X16.011N42 X69.142 Y12.353N43 X-69.142N44 X-67.274 Y17.294N45 X67.274N46 X64.631 Y22.235N47 X-64.631N48 X-61.022 Y27.176N49 X61.022N50 X56.063 Y32.118N51 X-56.063

5、N52 X-48.764 Y37.059N53 X48.764N54 X29. Y42.N55 X-29.N56 Z10.N57 G0 Y-42.N58 Z4.N59 G1 Z-2. F500.N60 X29.N61 X48.764 Y-37.059N62 X-48.764N63 X-56.063 Y-32.118N64 X56.063N65 X61.022 Y-27.176N66 X-61.022N67 X-64.631 Y-22.235N68 X64.631N69 X67.274 Y-17.294N70 X-67.274N71 X-69.142 Y-12.353N72 X69.142N73

6、 X-70.341 Y-7.412N74 X-16.011N75 X-20.609 Y-2.471N76 X-70.927N77 Y2.471N78 X-20.609N79 X-16.011 Y7.412N80 X-70.341N81 X25.989N82 X21.391 Y2.471N83 X-21.391N84 Y-2.471N85 X21.391N86 X25.989 Y-7.412N87 X-25.989N88 X70.341N89 X70.927 Y-2.471N90 X20.609N91 Y2.471N92 X70.927N93 X70.341 Y7.412N94 X16.011N

7、95 X69.142 Y12.353N96 X-69.142N97 X-67.274 Y17.294N98 X67.274N99 X64.631 Y22.235N100 X-64.631N101 X-61.022 Y27.176N102 X61.022N103 X56.063 Y32.118N104 X-56.063N105 X-48.764 Y37.059N106 X48.764N107 X29. Y42.N108 X-29.N109 Z10.N110 M5N111 T2 M6N112 S600 M3N113 G0 X-21. Y0.N114 G43 Z10. H2 M7N115 G81 X

8、-21. Y0. Z-19.807 R2. F350.N116 X21.N117 G80N118 G0 Z10.N119 M5N120 T3 M6N121 S1000 M3N122 G0 X-21. Y-47.N123 G43 Z-34. H3 M9N124 Z-12.N125 G1 Z-8. F650.N126 X21.N127 G3 X21. Y47. I0. J47.N128 G1 X-21.N129 G3 X-21. Y-47. J-47.N130 G1 Z-7.N131 X21.N132 G3 X21. Y47. J47.N133 G1 X-21.N134 G3 X-21. Y-47

9、. J-47.N135 G1 Z-6.N136 X21.N137 G3 X21. Y47. J47.N138 G1 X-21.N139 G3 X-21. Y-47. J-47.N140 G1 Z-5.N141 X21.N142 G3 X21. Y47. J47.N143 G1 X-21.N144 G3 X-21. Y-47. J-47.N145 G1 Z-4.N146 X21.N147 G3 X21. Y47. J47.N148 G1 X-21.N149 G3 X-21. Y-47. J-47.N150 G1 Z-3.N151 X21.N152 G3 X21. Y47. J47.N153 G1

10、 X-21.N154 G3 X-21. Y-47. J-47.N155 G1 Z-2.N156 X21.N157 G3 X21. Y47. J47.N158 G1 X-21.N159 G3 X-21. Y-47. J-47.N160 G1 Z-34.N161 M5N162 T5 M6N163 S1200 M3N164 G0 X-21. Y-46.5N165 G43 Z-34. H5N166 Z-6.N167 G1 Z-5. F450.N168 X-22.66 Y-46.47N169 X-24.317 Y-46.382N170 X-25.971 Y-46.234N171 X-27.618 Y-4

11、6.027N172 X-29.256 Y-45.761N173 X-30.884 Y-45.437N174 X-32.5 Y-45.056N175 X-34.101 Y-44.616N176 X-35.685 Y-44.12N177 X-37.25 Y-43.568N178 X-38.795 Y-42.96N179 X-40.317 Y-42.298N180 X-41.814 Y-41.581N181 X-43.285 Y-40.812N182 X-44.728 Y-39.991N183 X-46.14 Y-39.118N184 X-47.52 Y-38.196N185 X-48.866 Y-

12、37.225N186 X-50.177 Y-36.207N187 X-51.451 Y-35.142N188 X-52.686 Y-34.033N189 X-53.88 Y-32.88N190 X-55.033 Y-31.686N191 X-56.142 Y-30.451N192 X-57.207 Y-29.177N193 X-58.225 Y-27.866N194 X-59.196 Y-26.52N195 X-60.118 Y-25.14N196 X-60.991 Y-23.728N197 X-61.812 Y-22.285N198 X-62.581 Y-20.814N199 X-63.29

13、8 Y-19.317N200 X-63.96 Y-17.795N201 X-64.568 Y-16.25N202 X-65.12 Y-14.685N203 X-65.616 Y-13.101N204 X-66.056 Y-11.5N205 X-66.437 Y-9.884N206 X-66.761 Y-8.256N207 X-67.027 Y-6.618N208 X-67.234 Y-4.971N209 X-67.382 Y-3.317N210 X-67.47 Y-1.66N211 X-67.5 Y0.N212 X-67.47 Y1.66N213 X-67.382 Y3.317N214 X-6

14、7.234 Y4.971N215 X-67.027 Y6.618N216 X-66.761 Y8.256N217 X-66.437 Y9.884N218 X-66.056 Y11.5N219 X-65.616 Y13.101N220 X-65.12 Y14.685N221 X-64.568 Y16.25N222 X-63.96 Y17.795N223 X-63.298 Y19.317N224 X-62.581 Y20.814N225 X-61.812 Y22.285N226 X-60.991 Y23.728N227 X-60.118 Y25.14N228 X-59.196 Y26.52N229

15、 X-58.225 Y27.866N230 X-57.207 Y29.177N231 X-56.142 Y30.451N232 X-55.033 Y31.686N233 X-53.88 Y32.88N234 X-52.686 Y34.033N235 X-51.451 Y35.142N236 X-50.177 Y36.207N237 X-48.866 Y37.225N238 X-47.52 Y38.196N239 X-46.14 Y39.118N240 X-44.728 Y39.991N241 X-43.285 Y40.812N242 X-41.814 Y41.581N243 X-40.317

16、Y42.298N244 X-38.795 Y42.96N245 X-37.25 Y43.568N246 X-35.685 Y44.12N247 X-34.101 Y44.616N248 X-32.5 Y45.056N249 X-30.884 Y45.437N250 X-29.256 Y45.761N251 X-27.618 Y46.027N252 X-25.971 Y46.234N253 X-24.317 Y46.382N254 X-22.66 Y46.47N255 X-21. Y46.5N256 Y46.471 Z-5.654N257 Y46.386 Z-6.302N258 Y46.244

17、Z-6.941N259 Y46.048 Z-7.565N260 Y45.797 Z-8.17N261 Y45.495 Z-8.75N262 X-22.624 Y45.466N263 X-24.246 Y45.379N264 X-25.863 Y45.235N265 X-27.475 Y45.032N266 X-29.078 Y44.772N267 X-30.671 Y44.455N268 X-32.251 Y44.082N269 X-33.817 Y43.652N270 X-35.367 Y43.167N271 X-36.899 Y42.627N272 X-38.41 Y42.032N273

18、X-39.899 Y41.384N274 X-41.364 Y40.683N275 X-42.804 Y39.93N276 X-44.215 Y39.127N277 X-45.597 Y38.273N278 X-46.947 Y37.371N279 X-48.264 Y36.421N280 X-49.547 Y35.424N281 X-50.793 Y34.383N282 X-52.001 Y33.298N283 X-53.17 Y32.17N284 X-54.298 Y31.001N285 X-55.383 Y29.793N286 X-56.424 Y28.547N287 X-57.421

19、Y27.264N288 X-58.371 Y25.947N289 X-59.273 Y24.597N290 X-60.127 Y23.215N291 X-60.93 Y21.804N292 X-61.683 Y20.364N293 X-62.384 Y18.899N294 X-63.032 Y17.41N295 X-63.627 Y15.899N296 X-64.167 Y14.367N297 X-64.652 Y12.817N298 X-65.082 Y11.251N299 X-65.455 Y9.671N300 X-65.772 Y8.078N301 X-66.032 Y6.475N302

20、 X-66.235 Y4.863N303 X-66.379 Y3.246N304 X-66.466 Y1.624N305 X-66.495 Y0.N306 X-66.466 Y-1.624N307 X-66.379 Y-3.246N308 X-66.235 Y-4.863N309 X-66.032 Y-6.475N310 X-65.772 Y-8.078N311 X-65.455 Y-9.671N312 X-65.082 Y-11.251N313 X-64.652 Y-12.817N314 X-64.167 Y-14.367N315 X-63.627 Y-15.899N316 X-63.032

21、 Y-17.41N317 X-62.384 Y-18.899N318 X-61.683 Y-20.364N319 X-60.93 Y-21.804N320 X-60.127 Y-23.215N321 X-59.273 Y-24.597N322 X-58.371 Y-25.947N323 X-57.421 Y-27.264N324 X-56.424 Y-28.547N325 X-55.383 Y-29.793N326 X-54.298 Y-31.001N327 X-53.17 Y-32.17N328 X-52.001 Y-33.298N329 X-50.793 Y-34.383N330 X-49

22、.547 Y-35.424N331 X-48.264 Y-36.421N332 X-46.947 Y-37.371N333 X-45.597 Y-38.273N334 X-44.215 Y-39.127N335 X-42.804 Y-39.93N336 X-41.364 Y-40.683N337 X-39.899 Y-41.384N338 X-38.41 Y-42.032N339 X-36.899 Y-42.627N340 X-35.367 Y-43.167N341 X-33.817 Y-43.652N342 X-32.251 Y-44.082N343 X-30.671 Y-44.455N34

23、4 X-29.078 Y-44.772N345 X-27.475 Y-45.032N346 X-25.863 Y-45.235N347 X-24.246 Y-45.379N348 X-22.624 Y-45.466N349 X-21. Y-45.495N350 Y-45.144 Z-9.302N351 Y-44.745 Z-9.821N352 Y-44.303 Z-10.303N353 Y-43.821 Z-10.745N354 Y-43.302 Z-11.144N355 Y-42.75 Z-11.495N356 X-22.526 Y-42.723N357 X-24.05 Y-42.641N3

24、58 X-25.57 Y-42.505N359 X-27.084 Y-42.315N360 X-28.59 Y-42.071N361 X-30.087 Y-41.773N362 X-31.572 Y-41.422N363 X-33.044 Y-41.018N364 X-34.5 Y-40.562N365 X-35.94 Y-40.055N366 X-37.36 Y-39.496N367 X-38.759 Y-38.887N368 X-40.136 Y-38.228N369 X-41.488 Y-37.521N370 X-42.814 Y-36.766N371 X-44.112 Y-35.964

25、N372 X-45.381 Y-35.116N373 X-46.619 Y-34.223N374 X-47.824 Y-33.287N375 X-48.995 Y-32.308N376 X-50.131 Y-31.288N377 X-51.229 Y-30.229N378 X-52.288 Y-29.131N379 X-53.308 Y-27.995N380 X-54.287 Y-26.824N381 X-55.223 Y-25.619N382 X-56.116 Y-24.381N383 X-56.964 Y-23.112N384 X-57.766 Y-21.814N385 X-58.521

26、Y-20.488N386 X-59.228 Y-19.136N387 X-59.887 Y-17.759N388 X-60.496 Y-16.36N389 X-61.055 Y-14.94N390 X-61.562 Y-13.5N391 X-62.018 Y-12.044N392 X-62.422 Y-10.572N393 X-62.773 Y-9.087N394 X-63.071 Y-7.59N395 X-63.315 Y-6.084N396 X-63.505 Y-4.57N397 X-63.641 Y-3.05N398 X-63.723 Y-1.526N399 X-63.75 Y0.N40

27、0 X-63.723 Y1.526N401 X-63.641 Y3.05N402 X-63.505 Y4.57N403 X-63.315 Y6.084N404 X-63.071 Y7.59N405 X-62.773 Y9.087N406 X-62.422 Y10.572N407 X-62.018 Y12.044N408 X-61.562 Y13.5N409 X-61.055 Y14.94N410 X-60.496 Y16.36N411 X-59.887 Y17.759N412 X-59.228 Y19.136N413 X-58.521 Y20.488N414 X-57.766 Y21.814N

28、415 X-56.964 Y23.112N416 X-56.116 Y24.381N417 X-55.223 Y25.619N418 X-54.287 Y26.824N419 X-53.308 Y27.995N420 X-52.288 Y29.131N421 X-51.229 Y30.229N422 X-50.131 Y31.288N423 X-48.995 Y32.308N424 X-47.824 Y33.287N425 X-46.619 Y34.223N426 X-45.381 Y35.116N427 X-44.112 Y35.964N428 X-42.814 Y36.766N429 X-

29、41.488 Y37.521N430 X-40.136 Y38.228N431 X-38.759 Y38.887N432 X-37.36 Y39.496N433 X-35.94 Y40.055N434 X-34.5 Y40.562N435 X-33.044 Y41.018N436 X-31.572 Y41.422N437 X-30.087 Y41.773N438 X-28.59 Y42.071N439 X-27.084 Y42.315N440 X-25.57 Y42.505N441 X-24.05 Y42.641N442 X-22.526 Y42.723N443 X-21. Y42.75N44

30、4 Y42.55 Z-11.625N445 Y41.886 Z-11.999N446 Y41.195 Z-12.31N447 Y40.483 Z-12.484N448 Y39.757 Z-12.529N449 Y39. Z-12.5N450 X-22.458 Y38.973N451 X-23.914 Y38.891N452 X-25.367 Y38.755N453 X-26.813 Y38.564N454 X-28.251 Y38.32N455 X-29.678 Y38.022N456 X-31.094 Y37.671N457 X-32.495 Y37.267N458 X-33.881 Y36.811N4