GSK980TD数控编程教材.docx

1、GSK980TD数控编程教材第二部分 编程、加工、调试第一章 编程与加工试题1:毛坯尺寸为36MM 棒料参考程序(980TD 为例):O1111N10 G0 X60 Z60N20 M03 S800 T0101 1 号刀为右偏刀 N30 G0 X37 Z2N40 G71 U2 R1N50 G71 P60 Q130 U0.3 W0 F80N60 G00 X0N70 G01 Z0 F30N80 G03 X16 Z-8 R8N90 G01 Z-15N100 X22 Z-23N110 Z-30N120 G02 X32 Z-35 R5N130 G01 Z-47N140 G00 X60 Z60N150 T0

2、202 换切断刀,刀宽 3MM N160 G00 X34 Z-46N170 G94 X12 Z-46 F50N180 G01 X34 Z-46 F100N190 G94 X0 Z-46 F30N200 G00 X60 Z60N210 M05 T0100N220 M30图纸 2:毛坯尺寸为85MM 的棒料1参考程序(980TD 为例):N10 G50 X120 Z100N20 M03 S800 T0101 (右偏刀) N30 G00 X86 Z3N40 G71 U3 R1N50 G71 P60 Q120 U0.5 W0.2 F80N60 G00 X20N70 G01 X20 Z0 F30N80

3、X40 Z-20N90 Z-30N100 G03 X60 Z-40 R10N110 G02 X80 Z-50 R10 N120 G01 X80 Z-70N130 G00 X120 Z100N140 T0303 (切断刀,刀宽为 3MM) N150 G00 Z-73.5N160 X82N170 G94 X25 Z-73.5 F80N180 G01 X82 Z-73 F100N190 G94 X0 Z-73 F40N200 G00 X120 Z100N210 M05 T0100N220 M30图纸 3:毛坯尺寸为40MM 棒料参考程序(980TD 为例):N10 G50 X80 Z80N20 M0

4、3 S800 T0101 (右偏刀) N30 G00 X41 Z2N40 G71 U2 R1N50 G71 P60 Q130 U0.3 W0.1 F80N60G00 X16N70 G01X16 Z0 F30N80 X19.8 Z-2N90 Z-20N100 X32N110 Z-36N120 X36N130 Z-72N140 G00 X80 Z802N150 T0202 (切槽刀,刀宽为 3MM) N160 G00 X38 Z-35N170 G94 X26.2 Z-35 F50N180 G72 W2.8 R0.5N190 G72 P200 Q230 U0.1 W-0.2 F50N200 G00

5、Z-28N210 G01 X32 Z-28 F30N220 X26 Z-33N230 Z-35N240 G72 W2.8 R0.5N250 G72 P260 Q290 U0.1 W0.2 F50N260 G00 Z-43N270 G01 X36 Z-43 F30N280 G03 X26 Z-38 R5N290 G01 Z-35N300 G00 X38 Z-72N310 G94 X20.3 Z-72 F50N320 G72 W2.8 R0.5N330 G72 P340 Q370 U0.1 W-0.2 F50N340 G00 Z-53N350 G01 X36 Z-53 F30N360 G03 X2

6、0 Z-61 R8N370 G01 Z-72N380 G70 P340 Q370N390 G00 X38 Z-35N400 G70 P200 Q230N410 G70 P260 Q290N420 G00 X80 Z80N430 T0101N440 G00 X38 Z2N450 G70 P60 Q130N460 G00 X80 Z80N470 T0303 S500 (螺纹刀) N480 G00 X22 Z3N490 G92 X19 Z-17 F2.5N500 X18.7N510 X18.5N520 X18.3N530 X18.1N540 X17.9N550 X17.7N560 X17.5N570

7、 X17.4N580 X17.3N590 X17.2N600 X17.1N610 X17N620 X16.9N630 X16.85N640 X16.8N650 X16.75N660 X16.73N670 X16.73N680 X16.73N690 G00 X80 Z80N700 T0202 S800N710 G00 X38 Z-71.5N720 G94 X10 Z-71.5 F50N730 G01 X38 Z-71 F100N740 G94 X0 Z-71 F303N750 G00 X80 Z80N760 M05 T0100N770 M30图纸 4:毛坯尺寸为22MM 棒料参考程序(980TD

8、 为例):N10 G50 X50N20 M03 S800 T0101 (右偏刀) N30 G00 X23 Z2N40 G90 X20.3 Z-34 F80N50 X20 F30N60 G00 X50 Z50N70 T0303 (右偏尖刀) N80 G00 X25 Z-9N90 G73 U2 W0 R3N100 G73 P110 Q120 U0.2 W0 F60N110 G00 X20 Z-9N120 G02 X20 Z-21 R8 F30N130 G70 P110 Q120N140 G00 X50 Z50N150 T0202 (切断刀,刀宽 3MM) N160 G00 X22 Z-33.5N1

9、70 G01 X10 F50N180 G00 X22N190 G01 Z-33 F100N200 X0 F30N210 G00 X50N220 Z50N230 M05 T0100N240 M30图纸 5:毛坯尺寸为22MM 棒料参考程序(980TD 为例)N10 G50 X50 Z50 N20 M03 S800 T0101 (右偏刀)4N30 G00 X25 Z2N40 G73 U9 W0 R7N50 G73 P60 Q100 U0.3 W0.1 F80N60 G00 X0 Z0N70 G01 X12 Z-12 F30N80 Z-22N90 X21N100 Z-34N110 G70 P60 Q

10、100N120 G00 X50 Z50N130 T0202 (切断刀,刀宽 3MM) N140 G00 X22 Z-33.5N150 G01 X10 F50N160 G00 X22N170 G01 Z-33 F100N180 X0 F30N190 G00 X50N200 Z50N210 M05 T0100N220 M30图纸 6：毛坯尺寸为60mm80mm。钻头直径为20mm，长度为 50mm，刀具伸出长度为 40mm。参考程序：N10 G50 X120 Z100N20 M03 S700 T0101 (右偏刀) N30 G00 X62 Z2N40 G90 X57 Z-41 F80N50 X56

11、 F40N60 G00 X120 Z100N100 G74 X0 Z-42 P0 Q2000 R0 F50N110 G00 X120 Z80N120 T0404 (镗孔刀) N130 G00 X23 Z2N140 G74 R0.5N150 G74 X26 Z-38 P3000 Q5000 R0.5 F50N70T0303(钻头)N160G00X28 Z2N80G00 X0 Z2N170G74R0.05N90G74 R0.5N180G74X32 Z-25 P3000 Q5000 R0.5 F505N190 G00 X34 Z2N200 G74 R0.05N210 G74 X42 Z-15 R30

12、00 Q5000 R0.5 F50N220 G00 X120 Z100N230 T0202 (切断刀,刀宽为 3mm) N240 G00 X58 Z-40.5N250 G94 X25 Z-40.5N260 G01 X58 Z-40 F100N270 G94 X0 Z-40 F40N280 G00 X120 Z100N290 M05 T0100N300 M30图纸 7: 毛坯为25mm 的棒料参考程序:N10 G00 X80 Z80N20 M03 S800 T0101 (右偏刀) N30 G00 X26 Z2N40 G71 U1.5 R0.5N50 G71 P60 Q130 U0.3 W0.1

13、F80N60 G00 X0N70 G01 X0 Z0 F30N80 G03 X10 Z-5 R5N90 G01 X10 Z-10N100 X17 Z-15N110 Z-20N120 G02 X23 Z-23 R3N130 G01 X23 Z-42N140 G00 X80 Z80N150 T0202 (切断刀,刀宽 3mm) N160 G00 X25 Z-42N170 G94 X12.2 Z-42 F50N180 G72 W3 R0.5N190 G72 P200 Q230 U0.2 W-0.2 F50N200 G00 Z-28N210 G01 X23 Z-28 F30N220 X12 Z-36N

14、230 Z-42N240 G70 P200 Q2306N250 G00 X8 Z80N260 T0101N270 G00 X26 Z2N280 G70 P60 Q130N290 G00 X80 Z80N300 T0202N310 G00 X25 Z-41N320 G94 X0 Z-41 F30N330 G00 X80 Z80N340 M05 T0100N350 M30图纸 8:毛坯为22mm 的棒料倒角参考程序:G00 X12 Z-15G94 X8 Z-15 F50G00 X50 Z50N10G00 X50 Z50N100X103mm)N20M03 S800 T0101(右偏N110X16 Z

15、-27N200刀)N120Z-31N210N30G00 X23 Z2N130X18 Z-32N220N40G71 U1.5 R0.5N140Z-52N230T0303 (右偏尖刀)N50 G71 P60 Q170 U0.3 W0.1 F80N60 G00 X8N70 G01 X8 Z0 F30N80 X9.85 Z-1N90 Z-15N150 X19N160 X21 Z-53N170 Z-65N180 G00 X50 Z50N190 T0202 (切断刀,刀宽N240 G00 X20 Z-36N250 G02 X20 Z-48 R8 F30N260 G00 X20 Z-36N270 G01 X

16、18.5 Z-36 F100N280 G02 X18.5 Z-48 R8 F307N290 G00 X18.5 Z1N300 G00 X8 Z0N310 G01 X9.85 Z-1 F30N320 Z-15N330 X10N340 X16 Z-27N350 Z-31N360 X18 Z-32N370 X18 Z-36N380 G02 X18 Z-48 R8N390 G01 X18 Z-52N400 X19N410 X21 Z-53N420 Z-65N430 G00 X50 Z50N440 T0404 (螺纹车刀) N450 G00 X12 Z2N460 G92 X9.4 Z-13 F1.5N4

17、70 X9.2N480 X9.0N490 X8.9N500 X8.8N510 X8.7N520 X8.6N530 X8.5N540 X8.4N550 X8.3N560 X8.25N570 X8.2N580 X8.15N590 X8.1N600 X8.05N610 X8.05N620 X8.05N630 G00 X50 Z50N640 T0202N650 G00 X23 Z-64.5N660 G94 X12 Z-64.5 F50N670 G01 X23 Z-62 F100N680 X19 Z-64 F30N690 X0N700 G00 X23 Z-64N710 X50 Z50N720 M05 T

18、0100N730 M30图纸 9:毛坯为36mm 的棒料参考程序:N10 G00 X100 Z100N20 M03 S800 T0101 (右偏刀) N30 G00 X37 Z2N40 G71 U2 R0.58N50 G71 P60 Q90 U0.3 W0.1 F80N60 G0 X0N70 G01 X0 Z0 F30N80 G03 X30 Z-15 R15N90 G01 X30 Z-54N100 G00 X80 Z80N110 T0202 (切断刀,刀宽3MM)N120 G00 X32 Z-24N130 G94 X24 Z-24 F50N140 G72 W3 R0.5N150 G72 P16

19、0 Q190 U0.1 W-0.3F50N160 G00 Z-18N170 G01 X30 Z-18 F30N180 G02 X24 Z-21 R3N190 G01 X24 Z-24N200 G72 W3 R0.5N210 G72 P220 Q250 U0.1 W0.3F50N220 G00 Z-30N230 G01 X30 Z-30 F30N240 G03 X24 Z-27 R3N250 G01 X24 Z-24N260 G00 X32 Z-54N270 G94 X16 Z-54 F50N280 G72 W3 R0.5N290 G72 P300 Q380 U0.1 W0 F50N300 G0

20、0 Z-36N310 G01 X30 Z-36 F30N320 G01 X26 Z-38N330 G01 X16 Z-38N340 G01 X16 Z-39N350 G01 X19.8 Z-39N360 G01 X19.8 Z-51N370 G01 X16 Z-53N380 G01 X16 Z-54N390 G70 P300 Q380N400 G00 X32 Z-24N410 G70 P160 Q190N420 G70 P220 Q250N430 G00 X80 Z80N440 T0101N450 G00 X36 Z2N460 G70 P60 Q90N470 G00 X80 Z80N480 T

21、0303 S600 (螺纹车 刀)N490 G00 X32 Z-38.5N500 G00 X22 Z-38.5N510 G92 X19 Z-51 F2.5N520 X18.6N530 X18.3N540 X18N550 X17.8N560 X17.6N570 X17.5N580 X17.4N590 X17.3N600 X17.2N610 X17.1N620 X17N630 X16.9N640 X16.85N650 X16.8N660 X16.75N670 X16.75N680 X16.75N690 G00 X32 Z-38.5N700 X80 Z80N710 T0202N720 G00 X32

22、 Z-53.5N730 G00 X21 Z-53.3N740 G94 X10 Z-53.5 F50N750 G01 X21 Z-53 F100N760 G94 X0 Z-53 F30N770 G00 X32 Z-53N780 G00 X80 Z80N790 M05 T0100N800 M30图纸 10:毛坯为32mm 的棒料9参考程序:N10 G50 X80 Z80N20 M03 S700 T0101 (右偏刀) N30 G00 X33 Z2N40 G71 U1.5 R0.5N50 G71 P60 Q130 U0.3 W0.1 F80N60 G00 X0N70 G01 X0 Z0 F30N80

23、 G03 X12 Z-6 R6N90 G01 Z-13N100 G02 X22 Z-18 R5N110 G01 Z-22N120 G03 X28 Z-25 R3N130 G01 Z-52N140 G00 X80 Z80N150 T0202 (切断刀,刀宽 3mm) N160 G00 X30 Z-52N170 G94 X12 Z-52 F30N180 G72 W2.8 R0.5N190 G72 P200 Q250 U0.1 W-0.2 F50N200 G00 Z-32N210 G01 X28 Z-32 F30N220 G03 X22 Z-35 R3N230 G01 Z-40N240 G02 X1

24、2 Z-45 R5N250 G01 Z-52N260 G70 P200 Q250N270 G00 X80 Z80N280 T0101N290 G00 X32 Z2N300 G70 P60 Q130N310 G00 X80 Z80N320 T0202N330 G00 X30 Z-51N340 G94 X0 Z-51 F50N350 G00 X80 Z80N360 M05 T0100N370 M3010图纸 11:毛坯为36mm 的棒料倒角 .5参考程序:N10 G50 X80 Z80N20 M03 S800 T0101 (右偏刀) N30 G00 X37 Z2N40 G71 U1.5 R0.5N

25、50 G71 P60 Q170 U0.3 W0.1 F80N60 G00 X11N70 G01 Z0 F30N80 X13.8 Z-1.5N90 Z-16N100 X14N110 Z-21N120 G02 X18 Z-23 R2N130 G01 Z-28N140 X21 Z-37N150 Z-41N160 G02 X29 Z-45 R4N170 G01 Z-76N180 G00 X80 Z80N190 T0202 (切槽刀,刀宽 3mm) N191 G00 X16 Z-17N192 G94 X13 F30N193 G00 X31N200 G00 X31 Z-53N210 G75 R0.5N22

26、0 G75 X19.05 Z-67 P2000 Q7000 R0 F50N230 G00 X31 Z-54N240 G75 R0.5N250 G75 X19 Z-68 P2000 Q7000 R1 F50N260 G00 X80 Z80N270 T0101N280 G00 X30 Z2N290 G70 P60 Q170N300 G00 X80 Z80N310 T0303 S600 (螺纹车刀)11N320 G00 X16 Z2N330 G92 X13.3 Z-15 F2N340 X13N350 X12.8N360 X12.6N370 X12.4N380 X12.3N390 X12.2N400

27、X12.1N410 X12N420 X11.9N430 X11.8N440 X11.7N450 X11.6N460 X11.55N470 X11.5N480 X11.45N490 X11.4N500 X11.4N510 X11.4N520 G00 X80 Z80N530 T0202N540 G00 X31 Z-75.5N550 G94 X14 F50N560 G94 X26 Z-75 R2.5 F30N570 G01 X31 Z-75N580 G94 X0 F30N590 G00 X80 Z80N600 M06 T0100N610 M30图纸 12: 毛坯为25mm 的棒料参考程序:N10G5

28、0 X80Z80N50X22 Z-20N20M3 S300T0101(外圆刀)N60X20.2N30G00 X26Z2N70X20 F30N40 G90 X24.2 Z-29 F8012N80 X24 Z-29N90 G00 X80 Z80N100 T0202 (切断刀,刀宽 3mm) N110 G00 X22 Z-12N120 G94 X12.05 Z-12 F50N130 X12 Z-11 F30N140 G94 X12 Z-12 R-3 F50N150 R-5 F30N160 G01 X22 Z-11 F50N170 G94 X12 Z-11 R3N180 R5 F30N190 G00 X80 Z80N200 T0303 (圆弧刀,刀宽等于圆弧直径)N210 G00 X29 Z-24.5N220 G01 X24 Z-24.5 F30N230 G00 X29 Z-24.5N240 G00 X80 Z80N250 T0202 (切断刀,刀宽 3mm) N260 G00 X28 Z-32.5N270 G94 X12 Z-32.5 F40N280 G01 X28 Z-32 F100N290 G94 X0 Z-32 F30N300 G00 X80