中联重科泵车电器原理图信号及元件说明书.docx

1、中联重科泵车电器原理图信号及元件说明书中联重科泵车电器原理图信号与元件说明ZOOMLION TRUCK PUMP ELECTRICAL PRINCIPLE DIAGRAM SIGNAL & ELEMENT DESCRIPTION第一页 遥控系统Page 1 control system302：遥控器电源的正极。当电控柜面/遥转换开关拨到遥控侧，并且支腿/臂架转换开关拨到臂架侧时，302号线有电。302: The anode of remote control power supply. When choosing remote control by panel/remote switch, o

2、n condition that outrigger/boom switch is to the boom side, the cable 302 is with power.6：遥控器电源的负极。与电控柜内的接地线相连接。6: The cathode of remote control power supply, connecting to the ground in the electric cabinet. NA、NB、REL4：遥控器内部开关，当遥控器的发射器开启后，这两个开关闭合。NA、NB、REL4：internal switch in the remote control, wh

3、ich close when the emitter opened.101：操作顺回转时，101号线有电流输出，控制顺回转动作，臂架动作的快慢由电流的大小决定。101：When operation clockwise slewing, the 101 wire should be current output to control clock-wise slewing, the boom movement speed by the current.102：操作逆回转时，102号线有电流输出，控制逆回转动作。102: When operation counter-clockwise slewin

4、g, the 102 wire should be current output to control counter clock-wise slewing 103：操作一臂上时，103号线有电流输出，控制一臂上动作。103: When operation the first section boom to up, the 103 wire should be a current output, control the first section to up 104：操作一臂下时，104号线有电流输出，控制一臂下动作。104: When operation the first section

5、boom to down, the 104 wire should be current output to control the first section up 105：操作二臂上时，105号线有电流输出，控制二臂上动作。105: when operation the second section boom up, the 105 wire should be current output to control the second section boom up .106：操作二臂下时，106号线有电流输出，控制二臂下动作。106: when operation the second

6、section boom down, the 106 wire should be current output to control the second section boom down.107：操作三臂上时，107号线有电流输出，控制三臂上动作。107: when operation the third section boom up, the 107 wire should be current output to control the third section boom up .108：操作三臂下时，108号线有电流输出，控制三臂下动作。108: when operation

7、the third section boom down, the 108 wire should be current output to control the third section boom down.109：操作四臂上时，109号线有电流输出，控制四臂上动作。109: when operation the 4th.section boom up, the 109 wire should be current output to control the 4th.section boom up.110：操作四臂下时，110号线有电流输出，控制四臂下动作。110: when operat

8、ion the 4th.section boom down, the 110 wire should be current output to control the 4th.section boom down.111：操作五臂上时，111号线有电流输出，控制五臂上动作。111: when operation 5th.section boom up, the 111 wire should be current output to control the 5th.section boom up.112：操作五臂下时，112号线有电流输出，控制五臂下动作。112: when operation

9、5th.section boom down, the wire 112 should be current output to control 5th.section boom down. 113：操作任何臂架动作时，113号线有24V电压输出，控制电子锁死电磁铁。113: when operation every movement of boom, the 113 wire should be 24V current output to control the solenoid controlled relief valve of the multiplex valve21：用遥控器操作正泵

10、动作时，21号线有24V电压输出。21: when use the remote control to operation normal pumping, the 21 wire should be voltage 24V output.22：用遥控器操作反泵动作时，22号线有24V电压输出。22: when use the remote control to operation reverse pumping, the 22 wire should be voltage 24V output.23：用遥控器操作加速动作时，23号线有24V电压输出。23: when use the remot

11、e control to acceleration of the engine, the wire 23 should be voltage 24V output.24：用遥控器操作减速动作时，24号线有24V电压输出。24: when use the remote control to deceleration of the engine, the wire 24 should be voltage 24V output.29：用遥控器调节排量开关时，010档对应有010V电压输出。29: when use the remote control to adjust the switch of

12、 the main pump displacement, 0-10 gear should be voltage 0-10V output. 52：用遥控器操作停发动机按钮时，52号线有24V电压输出。52: when use the remote control to stop the engine, the wire 52 should be voltage 24V output.53：用遥控器操作电笛按钮时，53号线有24V电压输出。53: when use the remote control to press the horn button, the wire 53 should b

13、e voltage 24V output.第二页 辅助控制系统Page 2 the auxiliary control systemSA0：电源总开关，闭合时与电瓶电源相连，断开时如此切断与电瓶电源的连接。SA0: the master switch of the power supply, when it close up, should be connected the battery, when it turn off, should be cut off power supply from the battery.95：冷却风机的总电源。95: power supply of the

14、cooler moter.1：电控系统其他元器件的总电源。1:the power supply for the electrical system auxiliary element.12QF3：看料灯、工作灯电源。12(QF3): the power supply for the hopper lamp, working light11：电笛电源。11: the power supply for the horn2KA1：上装控制系统总电源继电器。2(KA1): the relay of power supply for the boom kit.3：控制器、触摸屏电源。3: the pow

15、er supply for the controller and the touch screen.4：面/遥转换开关转换到遥控侧后的电源支腿、臂架电源。4:the power supply of the panel/remote control switch to remote control side(outrigger & boom power supply)10：面控电源。10: the power supply for the panel control5：泵送系统、润滑系统、清洗系统电源。5: the power supply for the pumping system, lub

16、rication system, cleaning system11A：滤芯系统电源。11A: the power supply for the filter system16A：振动电机电源。16A: the power supply for the vibratorKA33：振动电机启动继电器。KA33: the relay for the vibrator motorKA3：冷却风扇继电器，KA3: the relay for the coolerSA6：冷却风扇选择开关。SA6: the switch for the cooler第三页 作业控制系统1Page 3 operationa

17、l control system 1一、主控制器输入信号：一. the master controller input signal60：由底盘引来的油泵转速信号线。60: the signal of oil pump rotate speed from the chassis61：由底盘引来的发动机转速信号线。61: the signal of engine speed from the chassis90：泵送压力传感器信号线。90: the signal wire of the pumping pressure sensor93：液压油温传感器信号线。93：the signal wire

18、 of the oil temperature sensor137：左油缸接近开关换向信号。137: the changover signal for the proximity switch of left main cylinder138：右油缸接近开关换向信号。138: the changover signal for the proximity switch of right main cylinder29：面控、遥控合并之后的排量档位信号010V。29: the merged displacement signal for the panel control & remote con

19、trol (0-10v) 21：面控、遥控合并之后的正泵信号。21: the merged normal pumping signal for the panel control & remote control22：面控、遥控合并之后的反泵信号。22: the merged reverse pumping signal for the panel control & remote control23：面控、遥控合并之后的加速信号。23: the merged acceleration signal for the panel control & remote control24：面控、遥控合

20、并之后的减速信号。24: the merged deceleration signal for the panel control & remote control25：面控的左主缸点动信号。25: the signal for inching the left main cylinder of panel control26：面控的右主缸点动信号。26: the signal for inching the right main cylinder of panel control27：面控的左摆缸点动信号。27: the signal for inching the left swing c

21、ylinder of panel control28：面控的右摆缸点动信号。28: the signal for inching the right swing cylinder of panel control二、主控制器输出信号：二 output signals for the master controller45：控制排量比例电磁铁的电流信号，电流越大，阀的开度越大。45: the signal for control the proportional solenoid valve of displacement, if the current bigger, the valve sp

22、ool should be movement more.201：控制臂架多路阀顺回转电磁铁。201: to control the clock-wise slewing solenoid valve of the multiplex valve 202：控制臂架多路阀逆回转电磁铁。202: to control the counter clock-wise slewing solenoid valve of the multiplex valve.203：控制臂架多路阀一臂上电磁铁。203: to control the first section boom up solenoid valve

23、 of the multiplex valve.204：控制臂架多路阀一臂下电磁铁。204: to control the first section boom down solenoid valve of the multiplex valve.105：控制臂架多路阀二臂上电磁铁。105: to control the second section boom up solenoid valve of the multiplex valve.106：控制臂架多路阀二臂下电磁铁。106: to control the second section boom down solenoid valve

24、 of the multiplex valve.107：控制臂架多路阀三臂上电磁铁。107: to control the third section boom up solenoid valve of the multiplex valve.108：控制臂架多路阀三臂下电磁铁。108: to control the third section boom down solenoid valve of the multiplex valve.109：控制臂架多路阀四臂上电磁铁。109: to control the 4th. section boom up solenoid valve of t

25、he multiplex valve.110：控制臂架多路阀四臂下电磁铁。110: to control the 4th. section boom down solenoid valve of the multiplex valve.111：控制臂架多路阀五臂上电磁铁。111: to control the 5th. section boom up solenoid valve of the multiplex valve.112：控制臂架多路阀五臂下电磁铁。112: to control the 5th. section boom down solenoid valve of the mu

26、ltiplex valve.121：当有顺回转限位输出时，121号线得电。121: when output signal for clock-wise slewing limited, the 121 wire should be power on 122：当有逆回转限位输出时，122号线得电。122:when output signal for counter clock-wise slewing limited, the 122 wire should be power on.66：控制臂架多路阀电子锁死电磁铁。66: to control the main relief valve of

27、 the multiplex valve三、搅拌控制线路：三The control circuit for the mixing system67：搅拌电磁铁总电源。筛网合拢时，67号线有电；筛网打开时，67号线失电。67: the power supply for mixing solenoid valve. When the grating covered, the 67 wire should be power on, when the grating opened, the 67 wire should be go off power.48：控制反搅拌电磁铁。48: to contro

28、l the reverse mixing solenoid49：控制正搅拌电磁铁。49: to control the normal mixing solenoid第四页 作业控制系统2Page 4 operational control system 2一、从控制器输入信号：一The auxiliary controller input signal 135：编码器通道A信号线，接自臂架减速机上的回转编码器。135：the signal A wire for the rotate encode, connected by the encode top of the reducer 136：编

29、码器通道B信号线，接自臂架减速机内的回转编码器。136：the signal B wire for the rotate encode, connected by the encode top of the reducer215：水箱接近开关1靠近料斗信号线，接自水箱接近开关。215: the proximity switch 1 ( anear the hopper side) of the auxiliary water tank, connected by the auxiliary water tank216：水箱接近开关2远离料斗信号线，接自水箱接近开关。216: the proxi

30、mity switch 2 (anear the main cylinder side) of the auxiliary water tank, connected by the auxiliary water tank59：大臂在位信号线，接自大臂接近开关。59: the wire of the first boom on side signal, connected by the proximity switch on the first boom support 119：急停熄火信号线，接自各急停按钮。119: the wire of emergency stop signal, co

31、nnected by each of emergency stop button57：超压搅拌反转信号线，接自搅拌超压传感器。57: the wire of the over pressure reverse mixing signal, connected by the pressure sensor.58：液位低信号线，接自液位低传感器。58: the wire of low liquid level signal, connected by the hydraulic oil level sensor33：上下压切换信号，接自臂架支撑架处的上下压切换开关。33: the signal o

32、f high-low pressure changeover, connected by the switch of the high-low pressure changeover switch.70：分动箱信号，有电如此分动箱正常、失电如此分动箱故障，故障时会停止发动机。70: the signal of the transfer box working condition, if 70 power on so the transfer box normal working, if 70 power off so the transfer box failure; when wire 70 power off