1、Inspection and test plan 完整版 详细版资料Inspection and test plan 完整版 (详细版)A2016.07.18Rev.版 本Amend Date修 改 日 期Content内 容 Project Name: Raillink Project 检验测试计划 Inspection and test planFile No.文件编号TC-QM- 01张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTDRev.版 本ADate日 期2016.07.18Compiling Dept.编 制 部 门QC Dept.质
2、控部 Sent to Dept.发送部门 生产部Production Dept.技术部 TechnicalDept. 项目部ProjectDept.合 计TotalApproved By批 准Checked By审 核Produced By制 作1113备注:本文件有中英两种文本,如有冲突以中文为准,英文版本则为参考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a reference
3、 shall any conflicts accrued.1. 检验流程 Quality Inspection Flow Chart 业务流程Inspection Flow Chart始点Starting Time关联事项Relevant Procedure 不合格 unqualified 合格 qualified开工前完成Shall be finished before projects start工序检验流程;Each process inspection procedure. 内部业务分担;Internal inspection allocation. 不良事项;Non-conforma
4、nce items. 顾客NCR;non-conformance record. 不合格品处理程序;Non-conformance treatment procedure.QC一次检查合格率;QC inspection one time passing rate.数据分析程序Data analyze2.1进料检验 Incoming Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency检验频
5、度Quality Record记录文件Reference Document参考文件Responsible Dept./ Person负责部门/职务材料验收Material inspection材料证书确认Mill certification confirm核对材料证书与相关标准符合性,Whether mill certification are in accordance with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept. /Materia
6、l inspector材料验收Material inspection钢材验收Raw material inspection按材料标准,检查外观、长度、宽度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT, measure到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部 /进料检验员QC dept./Material
7、inspector焊材验收Welding Material inspection合格证书certificate inspection按焊接材料标准,检查焊材包装,核对批号Check welding material package, identification mark with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector机械零件验收Mechanical component合格证书certificate
8、 inspection按材料标准,检查外观尺寸等Check the appearance, dimension according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT, measure到货验收 10%Receiving 10%记录表单Record sheet材料标准,图纸Material standard,drawing质控部/进料检验员QC dept./Material inspector电气零件验收Electrical component合格证书certificate inspection功能测试 Functional
9、 test电源Power supply目视VT,到货验收 10%Receiving 10%记录表单Record sheet材料标准,图纸Material standard,drawing质控部/进料检验员/电气工程师electricalengineerQC dept./Material inspector涂装材料验收Painting Material inspection合格证certificate inspection检查油漆桶标识,核对批号检查钢丸是够符合要求Check paint pot, shot grit identification mark with relevant stand
10、ards,_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector2.2过程检验 In Process Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency检验频度Quality Record记录文件Reference Document参考文件Res
11、ponsible Dept./ Person负责部门/职务A. 下料 Cutting 下料cutting & layout数控切割精度检查accuracy checking record of NC. cutting machine工艺要求 Process requirements钢卷尺Steel tape尺寸测量Dimension checking每班次Each shift记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout材质跟踪MATERIAL TRACK工艺要求 Process requiremen
12、ts目视VT每件Each piece检验表单 Inspection report质控部/进料检验员QC dept./Material inspector下料cutting & layout下料后尺寸检查dimension inspection after cutting图纸drawing钢卷尺Steel tape尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout坡口加工Beveling图纸Drawing坡口检验尺Bev
13、el inspection ruler尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout钻孔Drilling图纸drawing钢卷尺、游标卡尺Steel tape, venire caliper尺寸测量Dimension checking每件Eachpiece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout折弯Bending图纸
14、drawing钢卷尺、样板Steel tape, template尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector钻孔模板Fixture尺寸检测dimension inspection模板图纸template drawing钢卷尺、游标卡尺Steel vernier caliper尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material
15、inspectorB. 部件焊接尺寸 Welding dimension of each part焊前Before welding焊工证certified welders,_核对Check & confirm_AWS D1.1工艺技术部/焊接工程师Technical dept./ welding Engineer焊前Before welding焊接程序welding procedure_核对Check & confirm_AWS D1.1焊前Before welding焊接工艺welding process specifications_核对Check & confirm_AWS D1.1焊接
16、welding焊接工艺参数检查Welding parameter inspection是否符合WPSConformity with WPS钳形表Ampere meter电流电压测量Current & voltage measurement每天一次One time per day记录表单Record sheetAWS D1.1质控部/结构检验员QC/structural inspector每部件尺寸焊前检查Dimension inspection before welding of each part定位尺寸检查Positioning dimension inspection图纸要求Drawin
17、g requirement钢卷尺,塞尺,水平仪,样板Steel tape, insert ruler, level尺寸测量Dimension checking每部件Each assembly piece记录表单Record sheet设计图纸 design drawing质控部/结构检验员QC/structural inspector每部件尺寸焊后检查dimension inspection after welding of each part定位尺寸检查,Positioning dimension inspection图纸要求Drawing requirement钢卷尺,塞尺,水平仪Stee
18、l tape, insert ruler, level尺寸测量Dimension checking每部件Each assembly piece检验表单 Inspection report设计图纸 design drawing质控部/结构检验员QC/structural inspector外形检查Configur-ation inspection产生的变形。deformation工艺要求 Process requirements钢卷尺,塞尺Steel tape, insert ruler, l尺寸测量 Dimension checking每个产品Each canopy记录表单Record she
19、et_质控部/结构检验员QC/structural inspectorC .装配 Assembly 前端梁End Beam Front焊接外观,尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺,焊接样板Steel tape, Welding gauge 尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/struc
20、tural inspector后端梁End Beam Rear焊接外观,尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺,焊接样板Steel tape, Welding gauge尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector中梁Center Sill 焊接外观,尺寸V
21、isual Welding Dimension图纸要求Drawing requirement钢卷尺,焊接样板Steel tape, Welding gauge尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector垫枕Bolsters 焊接外观,尺寸Visual Welding Dimension图纸要求Drawing require
22、ment钢卷尺,焊接样板Steel tape, Welding gauge尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector前端底架EndUnderFrame Front 焊接外观,尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺,焊接样板Steel tape, Weldi
23、ng gauge尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端底架EndUnderframe Rear 焊接外观,尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺,焊接样板Steel tape, Welding gauge尺寸测量,焊缝测量Dimension che
24、cking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector底架Underframe 焊接外观,尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺,焊接样板Steel tape, Welding gauge尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 I
25、nspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector右侧墙Side Wall Right 焊接外观,尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection rep
26、ort设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector左侧墙Side Wall LEFT焊接外观,尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 d
27、esign drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector前端墙End Wall Front 焊接外观,尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端墙End Wall Rear 焊接外观,尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量,焊缝测量Dimension checking,weld checking每个产品Each canopy检验表单 Inspection report设计图
copyright@ 2008-2022 冰豆网网站版权所有
经营许可证编号:鄂ICP备2022015515号-1