Inspection and test plan 完整版 详细版资料.docx

1、Inspection and test plan 完整版 详细版资料Inspection and test plan 完整版 (详细版)A2016.07.18Rev.版 本Amend Date修 改 日 期Content内 容 Project Name： Raillink Project 检验测试计划 Inspection and test planFile No.文件编号TC-QM- 01张家港特锐机械制造有限公司 JIANGSU TEDRAIL INDUSTRIAL CO.LTDRev.版 本ADate日 期2016.07.18Compiling Dept.编 制 部 门QC Dept.质

2、控部 Sent to Dept.发送部门 生产部Production Dept.技术部 TechnicalDept. 项目部ProjectDept.合 计TotalApproved By批 准Checked By审 核Produced By制 作1113备注：本文件有中英两种文本，如有冲突以中文为准,英文版本则为参考。This document is made out in both English and Chinese versions. We hereby set Chinese version as standard and English version as a reference

3、 shall any conflicts accrued.1. 检验流程 Quality Inspection Flow Chart 业务流程Inspection Flow Chart始点Starting Time关联事项Relevant Procedure 不合格 unqualified 合格 qualified开工前完成Shall be finished before projects start工序检验流程；Each process inspection procedure. 内部业务分担；Internal inspection allocation. 不良事项；Non-conforma

4、nce items. 顾客NCR；non-conformance record. 不合格品处理程序；Non-conformance treatment procedure.QC一次检查合格率；QC inspection one time passing rate.数据分析程序Data analyze2.1进料检验 Incoming Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency检验频

5、度Quality Record记录文件Reference Document参考文件Responsible Dept./ Person负责部门/职务材料验收Material inspection材料证书确认Mill certification confirm核对材料证书与相关标准符合性，Whether mill certification are in accordance with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept. /Materia

6、l inspector材料验收Material inspection钢材验收Raw material inspection按材料标准,检查外观、长度、宽度、厚度、平面度等Check the appearance, length, width, thickness, flatness according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部 /进料检验员QC dept./Material

7、inspector焊材验收Welding Material inspection合格证书certificate inspection按焊接材料标准，检查焊材包装，核对批号Check welding material package, identification mark with relevant standards_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector机械零件验收Mechanical component合格证书certificate

8、 inspection按材料标准,检查外观尺寸等Check the appearance, dimension according to standards钢卷尺、游标卡尺Steel tape, venire caliper目视、测量VT， measure到货验收 10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard，drawing质控部/进料检验员QC dept./Material inspector电气零件验收Electrical component合格证书certificate inspection功能测试 Functional

9、 test电源Power supply目视VT，到货验收 10%Receiving 10%记录表单Record sheet材料标准，图纸Material standard，drawing质控部/进料检验员/电气工程师electricalengineerQC dept./Material inspector涂装材料验收Painting Material inspection合格证certificate inspection检查油漆桶标识，核对批号检查钢丸是够符合要求Check paint pot, shot grit identification mark with relevant stand

10、ards，_目视VT到货验收 10%Receiving 10%记录表单Record sheet材料标准Material standard质控部/进料检验员QC dept./Material inspector2.2过程检验 In Process Quality Control Process name工序名称Inspection Item检验项目Inspection Requirement检验要求Inspection Equipment检验工具InspectionMethod检验方法Frequency检验频度Quality Record记录文件Reference Document参考文件Res

11、ponsible Dept./ Person负责部门/职务A. 下料 Cutting 下料cutting & layout数控切割精度检查accuracy checking record of NC. cutting machine工艺要求 Process requirements钢卷尺Steel tape尺寸测量Dimension checking每班次Each shift记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout材质跟踪MATERIAL TRACK工艺要求 Process requiremen

12、ts目视VT每件Each piece检验表单 Inspection report质控部/进料检验员QC dept./Material inspector下料cutting & layout下料后尺寸检查dimension inspection after cutting图纸drawing钢卷尺Steel tape尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout坡口加工Beveling图纸Drawing坡口检验尺Bev

13、el inspection ruler尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout钻孔Drilling图纸drawing钢卷尺、游标卡尺Steel tape, venire caliper尺寸测量Dimension checking每件Eachpiece记录表单Record sheet质控部/进料检验员QC dept./Material inspector下料cutting & layout折弯Bending图纸

14、drawing钢卷尺、样板Steel tape, template尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material inspector钻孔模板Fixture尺寸检测dimension inspection模板图纸template drawing钢卷尺、游标卡尺Steel vernier caliper尺寸测量Dimension checking每批/首件batch/First piece记录表单Record sheet质控部/进料检验员QC dept./Material

15、inspectorB. 部件焊接尺寸 Welding dimension of each part焊前Before welding焊工证certified welders,_核对Check & confirm_AWS D1.1工艺技术部/焊接工程师Technical dept./ welding Engineer焊前Before welding焊接程序welding procedure_核对Check & confirm_AWS D1.1焊前Before welding焊接工艺welding process specifications_核对Check & confirm_AWS D1.1焊接

16、welding焊接工艺参数检查Welding parameter inspection是否符合WPSConformity with WPS钳形表Ampere meter电流电压测量Current & voltage measurement每天一次One time per day记录表单Record sheetAWS D1.1质控部/结构检验员QC/structural inspector每部件尺寸焊前检查Dimension inspection before welding of each part定位尺寸检查Positioning dimension inspection图纸要求Drawin

17、g requirement钢卷尺,塞尺,水平仪，样板Steel tape, insert ruler, level尺寸测量Dimension checking每部件Each assembly piece记录表单Record sheet设计图纸 design drawing质控部/结构检验员QC/structural inspector每部件尺寸焊后检查dimension inspection after welding of each part定位尺寸检查，Positioning dimension inspection图纸要求Drawing requirement钢卷尺,塞尺,水平仪Stee

18、l tape, insert ruler, level尺寸测量Dimension checking每部件Each assembly piece检验表单 Inspection report设计图纸 design drawing质控部/结构检验员QC/structural inspector外形检查Configur-ation inspection产生的变形。deformation工艺要求 Process requirements钢卷尺,塞尺Steel tape, insert ruler, l尺寸测量 Dimension checking每个产品Each canopy记录表单Record she

19、et_质控部/结构检验员QC/structural inspectorC .装配 Assembly 前端梁End Beam Front焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge 尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/struc

20、tural inspector后端梁End Beam Rear焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector中梁Center Sill 焊接外观，尺寸V

21、isual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector垫枕Bolsters 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing require

22、ment钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector前端底架EndUnderFrame Front 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Weldi

23、ng gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端底架EndUnderframe Rear 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension che

24、cking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector底架Underframe 焊接外观，尺寸Visual Welding Dimension图纸要求Drawing requirement钢卷尺，焊接样板Steel tape, Welding gauge尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 I

25、nspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector右侧墙Side Wall Right 焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection rep

26、ort设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector左侧墙Side Wall LEFT焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 d

27、esign drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector前端墙End Wall Front 焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图纸 ,焊接程序 design drawingWelding procedureAWS D1.1质控部/结构检验员QC/structural inspector后端墙End Wall Rear 焊接外观，尺寸,平面度Visual Welding DimensionFlatness 图纸要求Drawing requirement钢卷尺,塞尺,水平仪Steel tape, insert ruler, level尺寸测量，焊缝测量Dimension checking，weld checking每个产品Each canopy检验表单 Inspection report设计图