ABB传感器PFEA111112中英文管理守则.docx

1、ABB传感器PFEA111112中英文管理守则hapter1-Introduction第一章绪论1.1 Aboutthismanual1.1关于此手册ThisUserManualdescribesyournewMeasureWebTensionSystem.Whenyouhavereadthemanual,youwillhavethenecessaryknowledgeformechanicalandelectricalinstallation,commissioning,operation,preventivemaintenanceandbasicfaulttracingofyourmeas

2、urementsystem.。该手册介绍新型幅面材料的张力测量系统，阅读该手册须具备对测量系统的认知，包括机械和电气安装、调试、操作、定期检修和基本故障查寻。注：对于不同产业来说，幅面材料所指不同。幅面在钢铁工业中是指带钢；纺织工业是指布匹；造纸工业是指纸张；塑料工业是指塑料薄膜Togetthebestreliabilityandprecisionoutofyourmeasurementsystem,studythisUserManualfirst.阅读用户手册可使你的测量系统获得最佳的可靠性和精密度。1.2 Howtousethismanual1.2怎么使用手册Thisusermanualc

3、omprisestwomainparts.此用户手册有两个主要部分。1. InformationabouttheTensionElectronics:1.张力传感器的信息。- Systemandsafetyinformation(chapter1)- 系统和安全信息（第一章）- Installation,commissioning,maintenance,operationandfaulttracing(chapters2-6)- 安装，试车，维护，操作和故障查寻（2-6章）- Technicaldata(appendixA)- 技术数据（附录A）2. InformationaboutDesi

4、gningtheLoadCellInstallation:压头的安装- Vertical-forcesensingloadcellPFCL301E(AppendixB)微型垂直力压头PFCL301E(附录B)- Horizontal-forcesensingloadcellPFTL301E(AppendixC)微型水平力压头PFTL301E(附录C)- Radial-forceTensiometerPFRL101(Appendix径向张力计PFRL101（附录D）- Horizontal-forcesensingloadcellPFTL101(Appendix水平力压头PFTL101(附录E)

5、EachappendixcontainsdetailedinformationaboutoneoftheaboveloadcelltypeswhenusedinwebtensionsystemswithTensionElectronicsPFEA111/112.每个附录均包括上述幅面张力系统使用到的PFEA111/112测量装置的详细信息。1.2.1 Gettingstarted1.2.1开始YoucanusetheFastSetupsequencetosetupyoursystemforbasicmeasurement.使用快速启动去建立基本测量系统。TheFastSetupguidesyo

6、uthroughaminimumnumberofstepstosetupthetensionelectronics.快速启动可用最少的步骤去建立张力测量。Performtheactioninthefollowingsections:。执行操作以下部分:Section3.6Step-by-stepCommissioningGuide3.6调试步骤 Section3.7PerformingBasicSettings3.7演示基本设置 Section3.8PerformingaFastSetup3.8演示快速设置Forextendedfunctionality,use“PerformingaComp

7、leteSetup”.用“演示完全设置”可了解扩展的功能SeeSection3.11PerformingaCompleteSetup.演示完全设置1.2.2 Savingactualdataandsettingsatcommissioning保存试调试时的实际参数和设定WhencommissioningiscompletedyoucanusetheforminAppendixF,Whereactualcommissioningdataandsettingscanbefilledinandsavedforfutureuse.试车完成后，将数据填入附件F中的表单并保存，以供将来使用。1.3Abou

8、tthisSystem(关于这个系统)Yoursystemfortensionmeasurementconsistsof:张力测量系统由以下构成:TensionElectronics（压力传感器）PFEA111orPFEA112张力测量装置PFEA111orPFEA112 PFEA111isacosteffectivecompactanduserfriendlytensionelectronicsprovidinganaccurateandreliablefastanalogSUMsignalfromtwoloadcellsforcontroland/ormonitoring.Thedispl

9、aycanshowtheSUM,individualA&Banddifferencesignal.ThesmallsizeandDIN-railmountmakethisunitveryeasytointegrateintomanytypesofelectricalcabinets.PFEA111是一款高效紧凑的张力测量装置，且用户界面完善。可用于监控来自两路元件发出的高精度和高可靠性的快速模拟SUM信号，显示器可分别显示A和B及差值信号。该装置可以很方便地安装在电气柜的DIN导轨上。 PFEA112providesthesamefunctionalityanduserfriendliness

10、asthePFEA111withtheadditionoffieldbuscommunicationviaProfibus-DP.PFEA112和PFEA111一样，只是增加了Profibus-DP局域网通讯。 PFEA111是一个成本低、结构紧凑、用户容易理解的压力传感器，为了控制、监视只要提供一个来自两个负载中心精确的可靠的类似SUM信号。显示器能够显示SUM信号和个别的微小差异的信号。其小规格的和DIN导轨组成这个单元非常容易和电气柜构成一个整体。 PFEA112提供和PFEA111同样的功能用户也容易理解，它们的指令通过Profibus-DP进行传输。Coveringawiderang

11、eofapplicationstheTensionElectronicscomesinthreeversions(ThePFEA113isdescribedinaseparatemanual),withdifferentlevelsofperformanceandfunctionality.Allthreeversionshavemulti-languagedigitaldisplayandconfigurationkeys.Theconfigurationkeysbeingusedforsettingdifferentparametersandtocheckthestatusoftheten

12、sionsystem.The2x16characterdisplaycanpresentsum,differenceorindividualloadcellsignals.AllthreeversionsareavailableinbothDIN-railversion(IP20-version,unsealed)andenclosedIP65-version(NEMA4)formountinginmoresevereenvironments.应用于广泛领域的张力测量装置有三种不同的版本（PFEA113是独立的手册），各具有不同性能，所有三个版本都支持多种语言数据显示器和设定键，设定键可设定各

13、个参数，也可检查张力测量系统的状态。2X16字符显示器可以显示当前的和值、差值或各路独立信号。所有三个版本都可以轻松地安装在DIN导轨上，并且符合IP65标准(NEMA4)以应对更严酷的环境。LoadcellsoftypePFCL301E,PFTL301E,PFRL101andPFTL101张力单元（压头？）规格PFCL301E,PFTL301E,PFRL101andPFTL101.Theequipmentisintendedforuseinawiderangeofmanufacturingprocesseswhereawebofanykindofmaterial,e.g.paper,plas

14、ticortextile,istransportedinamachine.Theonlyrequirementisthatthewebiswrappedoveraroll.Theforceontherollisproportionaltothewebtension.Theresultingforceistransferredthroughthebearinghousingsintotheloadcells.Theloadcellscreateasignalisproportionaltotheforceactinginthemeasuringdirectionoftheloadcells.Th

15、issignalisprocessedandamplifiedinthetensionelectronicsandcanbeusedasaninputsignalforprocesscontrol,presentationonadisplayorforregistration.该设备只用于任何幅面材料的生产过程，它是传输机械量的，例如造纸、塑料和纺织。要求幅面材料被缠绕在圆筒棍上，圆筒棍的受力与的幅面材料的张力是成比例的，这个力又被安装在轴承座的压力传感器（压头）接收，压力传感器（压头）产生一个成比例的且带有方向的信号，该信号又被张力测量装置进行放大和处理，可作为过程控制的输入信号、在显示器上

16、显示或存储。1.4 SafetyInstructions1.4安全说明Readandfollowthesafetyinstructionsgiveninthissectionbeforestartinganywork.However,localstatutoryregulations,ifstricter,aretotakeprecedence.在进行任何操作前请阅读说明书，如有本地法规规定则优先。Thetensionmeasurementsystemcontainsnomovingparts.However,theloadcellsaremountedclosetoarotatingroll

17、overwhichawebisrunning.张力测量系统没有任何移动部件。测压元件也安在一个旋转的辊上。1.4.1 PersonnelSafety1.4.1人身安全WARNING警告Neverworkwiththeloadcells,ornearby,whentheproductionlineisinservice.Beforestartinganywork,switchoffandlocktheoperatingswitchofthedrivesectionforthemeasuringroll.当生产线工作时，不要在压力传感器或者附近进行工作。开始操作前，须切断和锁定测量辊的驱动部件的操

18、作开关。DANGER危险Switchoffandlockthemainsoperatingswitchtothetensionelectronicsbeforeperforminganyworkonthetensionelectronics.Whentheworkiscompleted,checkthattherearenoloosewires,andthatallunitsareproperlysecured.在装置运行前须切断和锁定主操作开关，当工作结束后检查是否有松动的电缆以及整个单元都是否安全。NOTE注意Allpersonnelworkingwiththeinstallationmu

19、stknowthelocationofthemainpowersupplyswitchtothemeasurementsystemandhowitisoperated.所有安装人员须了解本地电源开关到测量系统的接线（原意是本地电源开关到测量系统，怎样操作）1.4.2 EquipmentSafety1.4.3 设备安全CAUTION小心Alwaysswitchoffthemainssupplyvoltagetothemeasurementsystembeforereplacingaunit.更换单元时要切断测量系统的主电源。CAUTION小心Handletheelectronicunitcare

20、fullytoreducetheriskofdamagefromElectricStaticDischarge(ESD.Notethewarninglabelonthecircuitboards.触摸电子单元要小心以减少静电放电所导致的伤害。注意电路盖板上的警告标志。1.5 TheMeasuringTechniqueBasedonPressductorTechnology1.6 建立在压力传感器（技术）上的测量技术Theoperatingprincipleofaforcetransducerhasagreateffectonhowwellitwillperform.Italsoaffectsh

21、owstiffandvibration-freetheentireloadcellwillbeaswellasitsrobustnessandtolerancetooverload.Allofthesefactorsimpactonthedesign,operation,andmaintenanceofthewebprocessingmachinery.如果使用得当，力传感器（的工作原理）可获得最佳效果，它还取决于其坚固度以及整个压力传感器（压头）在无振动时的稳定度和过载能力。ABBsPressductortransducertechnologyproducesasignalasaresult

22、ofchangesinanelectromagneticfieldwhentheloadcellissubjectedtomechanicalforce.Itisanoperatingprinciplethathasitsorigininametallurgicalphenomenonaccordingtowhichmechanicalforcesaltertheabilityofsomesteelstoconveyamagneticfield.Unlikeothertypesofloadcelltechnologies,physicalmovementsuchascompression,be

23、ndingorstretchingisnotrequiredforsignalgeneration.当一个机械力作用于ABB的Pressductor压力传感器时，将引起传感器内部磁场会发生变化从而产生一个信号。居于冶金学现象，该机械力改变某些钢传输的磁场的能力。而对于其它类型的测压元件，无论压缩、弯曲和拉伸等物理现象都不会发生作用。APressductortransducer(thesensorinsidetheloadcell)isasimpleandelegantdesign.Essentially,twoperpendicularwindingsofcopperwirearoundast

24、eelcorecombinetoprovideameasurementsignal.放置在压头里的压力传感器是一个非常简洁的设计。实际上就是两个由铜线围绕铁心组成相互垂直的的线圈提供的信号。Anelectromagneticfieldiscreatedbycontinuouslyfeedinganalternatingcurrenttooneofthewindings.Thefiledispositionedinsuchawaythat,sincethewindingsareatrightanglestoeachother,thereisnomagneticcouplingbetweenthe

25、mwhentheloadcellisunstressed.连续不断的给其中一组线圈通上交流电流能产生电磁场，由于线圈的位置是相互垂直的，所以在不受力时另一组线圈是没有耦合的。However,thenthetransducerissubjectedtoaforce,asshowninthefigure,themagneticfieldpatternchanges.AportionofthefieldcoupleswiththesecondwindingandinducesanACvoltagethatreflectsthetensionexertedbythewebonthemeasuremen

26、troll.Thisvoltage-acomparativelystrongtransducersignal-isconvertedbytheloadcellsystemstensionelectronicsintoasystemoutput.当然，在压力传感器收到外力时，磁场的模式发生了变化（理解是磁路发生了变化），一部分磁场耦合到另一个线圈从而产生一个交流电压，这个交流电压就是安装在的测量棍上幅面材料的张力状态。这个电压信号-相对强的压力传感器的信号-张力测量装置转换成一个系统的输出。（如图）Chapter2Installation(第2章安装)2.1AboutthisChapterThe

27、wayyouinstallyoursystemhasmoreinfluenceonitsfunctionality,accuracyandreliabilitythanyoumightthink.Themoreaccuratetheinstallation,thebetterthemeasurementsystem.Byfollowingtheinstructionsinthischapter,youwillfulfillthemostimportantrequirementsforpropermechanicalandelectricalinstallation.Theequipmentis

28、aprecisioninstrumentwhichalthoughintendedforsevereoperatingconditions,mustbehandledwithcare.安装系统的方法会意想不到地影响功能、精度和可靠性。越精准的安装，系统的测量效果越好。以下章节将对机械和电器的安装提出最重要的需求。该设备是精密仪器，必须小心处理。2.2SafetyInstructions(安全说明)ReadandfollowthesafetyinstructionsgiveninChapter1Introduction,beforestartinganyinstallationwork.Howe

29、ver,localstatutoryregulations,ifstricter,aretotakeprecedence.在开始任何安装工作之前，需仔细阅读并遵守第1章的安全须知。如当地的法律法规，更严格的，要优先考虑。2.3Mountingtheloadcells(测压元件安装)Installationrequirementsandmountinginstructionsaregivein:安装所要求的必被条件和装配说明书AppendixBPFCL301E-DesigningtheLoadCellInstallationAppendixCPFTL301E-DesigningtheLoadCe

30、llInstallationAppendixDPFRL101-DesigningtheLoadCellInstallationAppendixEPFTL101-DesigningtheLoadCellInstallation附录BPFCL301E-Designing测压元件安装附录CPFTL301E-Designing测压元件安装附录DPFRL101-Designing测压元件安装附录EPFTL101-Designing测压元件安装2.4InstallingtheElectronicUnit(安装电子单元)2.4.1SelectingandRoutingtheCabling(选择布线路线)2.

31、4.1.1RecommendedCabling(推荐布线路线)Thecablingbetweentheloadcellsandtheelectronicunitandelectricalconnectionsmustbecarefullycarriedoutinaccordancewithconnectiondiagram3BSE028140D0065(Seetheappendixforyourtypeofloadcell)oraccordingtoorder-specificdocumentation.压头到张力测量装置的电缆电气连接可根据3BSE028140D0065（见附录中对应压头）或

32、按照订单文件的规定。PFEA111/112Cablescreensshouldbeconnected:-toanearthbarclosetotheIP20-Version(unsealed)-totheearthbarfittedinsidetheenclosureoftheIP65-Version(NEMA4)-电缆的屏蔽需连接到：-接地排IP20版本（未标记）-接地排内置电缆附件IP65版本(NEMA4国际电器制造业协会)。Externalindicatinginstrument(notincludedintheABBdelivery)外部指示仪表（不包括在ABB的交货内）Mainssupply(交流电源)screen(屏蔽线)Tocontrolsystem(控制系统)JunctionBox(接线盒)Loadcellsignals(测压元件指令输出)Loadcelle