MES proposal from RockwellEng.docx

1、MES proposal from RockwellEngJCI MANUFACTURINGSHANGHAI,CHINAASSEMBLY OPERATION INFORMATION SYSTEMTECHNICAL PROPOSAL Document name: technical proposalDocument symbol:F-01-0Finished time:Aug 2004System name: ShangHai YFJC assembly operation information systemCustomer: : ShangHai YFJCUser: ShangHai YFJ

2、CDeveloper: Rockwell AutomationOperating place: ShangHai YFJC SHANGHAI CHINADocument aim:This technical proposal will conform the blue print of MSE system. And it will describe all functions of this system.It will also include the hardware and software,the systems structure,data structure and so on.

3、The technical proposal will be approved by customer as the technical attachment of the commerce contract.Note:This proposal will just be considered as a reference of choosing supplier for Shanghai YFJC. Its not our designing base. Any details designing for the project will only be carried after the

4、contract is signed. We Rockwell reserve all the changing rights of the design considering of the actual requirements. And we reserve all the rights of the hardware brand and type considering of the actual things during the detail design and engineering operation. Any changes will change the design c

5、ontent. We will notify the buyer (ShangHai YFJC) by written before all the changes. And it will be carried after our negotiation and confirmation. We will also update the document and refer it to the buyer during the design changing.The proposal is designed for ShangHai YFJC MES assembly by us Rockw

6、ell Automation. The copyright of this document belongs to Rockwell Automation,all rights reserved. All the chapter will not be copied and used as other way only receiving our permission. Rockwell AutomationAug 2004INTRODUCTION1. System Network.51.1 Engineering Document.51.2 Software.51.3 Hardware51.

7、4 Checking and Test before leaving factory.51.5 Project management.61.6 Installation and spot debugging.61.7 Training.62. System structure .73. System function93.1 Assembly assistant control.93.2 Parts tracking.104. Data flow.174.1 Line flow.174.2 Line tracking174.2 Line tracking184.3 Consignment fl

8、ow195. Project management and safe operation plan.20 5.1 Project implementary cycle.205.2 Structure of project man.205.3 Detail process of project.226. Introduction of project software.276.1 RSLlinx.276.2 RSNetWorx286.3 Rsview Supervisory Edition.306.4 RSLogix.326.5 RSSql.36 1. System NetworkWe will

9、 mention our job range in detail of this program in this chapter. And the hardware of MES system will be listed. We also will explain our job range in next chapter.1.1 Engineering document 1. Description of MES system function:(referred and need confirmation by ShangHai YFJC) 2. Description of MES d

10、esign 3. Description of communication interface with other equipments in the workshop4. All electric and mechanical drawings: :(referred and need confirmation by ShangHai YFJC) 5. Operation procedure manual of system resume6. Description of system test and check7. Training manualManual for operator

11、using and training Manual for maintainer trainingManual for system administrator1.2softwareThe software of all communication and machine state of MES systemDetail list are the attachment equipment supply list 1. HardwareSupply、 integration and installation of all MES equipment. Detail list are the a

12、ttachment equipment supply list 1.4Checking and Test before leaving factoryThe system test will include all tests and checking before leaving factory. We will invite ShangHai YFJC engineer to our locale factory to test three days on MES. The tests will include all functions that can be tested in the

13、 system function documents confirmed by ShangHai YFJC. The system will be sent to spot and installed after passing the test.1.5 Project managementWe will have these project management duties during operating MES :Establish and update operating projectTracking project time and budgetChecking and modi

14、fying all referred documentsCorresponding business problems Managing all project support and process Drafting out and referring design problemsModifying operation problems according requirementsTracking all problems during project process Corresponding all engineering technical problems Checking mai

15、n supplier equipment data and documentsEnsuring customs confirmation to our designAll project plan documents must be done with MS PROJECT. The forth chapter Project management and safe operation plan will explain project management, operating project arrangement and spot safe management. 1.6 Install

16、ation and spot debugging We are responsible for installation and debugging of all MES equipments. 1.7 Training We will offer two men three-days MES system using and maintaining training. System structure2.1 Net structure The system uses two-layer net structure. The local control layer uses DeviceNet

17、, connect distributing I/O system, local HMI equipment（Panelview）and PLC controller.The information manage layer uses EtherNet to connect PLC controller. Information management uses computer and ANDON to control computer. 2. ListFunction numberFunction nameFunction explainNote1Assembly assistant con

18、trolControl motions of assembly line with originally assembly line controller PLCThe child system will connect local equipments such as local pullswitch, button box, alarm beacon and chain assembly key workplace2Parts trackingTracking seat on line3ANDON board controlOffer local production status ind

19、ication4System data managementSave, statistic, research and report system production dataConnect MPF PRO system5Materiel controlShort calling and alarm of assembly line materiel2.3 Customization listNameFunctionArrangementFunction modelNoteANDON control procedureSetting ANDON board display mode and

20、contentGain local data from PLCANDON control computerANDON board controlOperation sequence management procedureAuto arranging procedure according requirement of SH YFJC and actual operation System main serverTrack and manage system dataData management of calling materielGain display and record infor

21、mation of local calling materielMateriel calling management PCMateriel callingInformation database management procedureSave and check all history and present dataSystem main serverSystem data management3. System Function3.1 Auxiliary Control on Assembly LineMain Function:Timely alert for production

22、line by indicator light and alerting horn.Operators ask for help by pull switch or button.Prevent unqualified product proceeding to following station by link critical stations.Production rap adjustable on request, and auto control the production line.Instruction:Complete control by one set of Contro

23、l Logix PLC, which can communicated and is linked with assembly line Control PLC itself. Use distributed IO to collect on-spot signal and control equipment such as alerting light, etc.Should certain cases occur during production process and the operator could not solve it on his own, he shall prompt

24、ly press the button or pull the switch to get a timely help from responsible people on spot, who will head for the station. Alerting light flashes automatically while alerting music rings. When the problem is solved, operators will press again the button, indicating that the request is responded. Al

25、erting light will automatically black out.Critical stations on the production line, especially ATLAS torque tightening station, it could be released only on the condition that torque met specific value. Torque procedures could also be elected in light of model information. (Procedure herein refers t

26、o preset parameters of torque control by ATLAS). Actual performance of torque wrench will be recorded into system database for tracking purpose in the future.In this proposal, ordinary station will use pull switch of Rockwell patent as operators input of such signal. Every pull switch is also integr

27、ated with a colored indicator light for indicating status of the station. Rochwell multi-layer alerting light is used on critical station to indicate difference status of each critical station.Control Logix PLC directly controls alerting horn through distributed I/O stations. Totally 8 types of soun

28、d indicate different status of production line.Note:It is strongly suggested that users add additional DeviceNet interface module when applying ATLAS torque tightening equipment. The equipment could be more flexibly controlled with data dealt with in a manner of on-spot bus mastering.It is suggested

29、 to use Rockwells SLC5/05 PLC, integrated with Ethernet, on assembly line control system so as to facilitate communication between CLX PLC and upper system. Installment of on-spot button box shall be considered together with mechanical part design on assembly line to get a unified, reasonable and es

30、thetical effect.3.2 Tracking of WIPMain FunctionDeal with the model information passing down from SGM. Convert the information into production series number of YFJC. Users could be involved in production scheduling and submit to the system seats that are coming on line.Track the complete assembly proc