日常工作流程1.docx

1、日常工作流程1K NA 火焰光度计分析 Ca Mg 原子吸收分析法 Si Al Fe Ti: 比色法 白刚玉， 棕刚玉， 碳化硅， 微粉， 抛光粉 ， 氧化铝， 莫来石白刚玉产品知识磨料包括：刚玉（棕白玉、白刚玉）、碳化硅（黑、绿）、石英砂、石榴石微粉等。白刚玉：白刚玉是以优质铝氧化粉为原料，经电熔提炼结晶而成， 纯度高、自锐性好、耐酸碱腐蚀、耐高温、热态性能稳定，它硬度略高于棕刚玉，韧性稍低，磨削能力强、发热量小、效率高。用其可制成磨具，可适用于磨削高碳钢、高速钢及不锈钢等细粒度磨料；还可以用于精密铸造和高级耐火材料。White fused alumina is made from high

2、 quality alumina by melting above 2000 in the electric arc furnace and then cooling. It is with high purity, great self-sharpening, acid and alkali resistance, high temperature and stable thermal performance. Its hardness is a little higher than brown fused alumina. It is with low toughness, great g

3、rinding ability, small heat and high efficiency. It can be made to the abrasive, suitable for grinding high carbon steel and staining steel and other fine-grained abrasive; also be used for precision casting and high-refractory materials. Physical propertiesChemical compositionsValue of specificatio

4、ns (%)HexagonalAl2O399Main crystal body: Al2O3Color: whiteNa2O0.4Grain density 3.9 g/cm3Bulk density 1.75-1.95 g/cm3SiO20.01Morse hardness 9Linear expansion coefficient（1/） 8.3x10Fe2O30.03Loss on ignition（%） 0.06物理性能化学成分含量 (%)晶体 六方体Al2O399主晶体: Al2O3颜色: 白色Na2O0.4真密度 3.9 g/cm3堆积密度 1.75-1.95 g/cm3SiO20

5、.01莫氏硬度 9线膨胀系数 8.3x10Fe2O30.03灼减（%） 0.06白刚玉喷砂磨料 粒度砂性能及优点： 1、不影响加工件的颜色;2、可在严禁铁粉残留的制程使用来喷砂;3、微粉级非常适合湿式喷砂和研光作业; 4、加工速度快品质高;5、所含氧化铁的量极低适合严禁铁质残留之喷砂作业;6、经过酸洗步骤以除。产品用途： 1、可用在各式喷砂和研光(Lapping)作业;2、波丽或压克力艺品之雾化美感加工;3、电视屏幕制程中喷砂;4、硅晶元之切割;5、齿模之清洁喷砂;6、精密铸造用型砂;7、高级耐火材料及其它陶瓷的添加剂;产品包装：25KG/编织带White fused alumina abra

6、sives sandblastingPerformance and advantages1. Not affecting the color of the processing cases;2. Sandblasting in the non-iron process;3.High speed processing and quality;4.Containing a very low amount of iron oxide, suitable for non-ferrous blastingoperations;5.After acid washing steps. Usage:1. Av

7、ailable research in a variety of blasting and light(lapping)operations;2. Bolero or spay acrylic art of beauty processing;3. The process of blasting the TV screen;4. The cutting of silicon water;5. The tooth model of clean sand;6. Precision sand casting;7. High refractory and other ceramic additives

8、白刚玉规格W1-W63适用于各种精密仪表零件的抛光，机床主轴的超精研磨及水晶研磨抛光，超精油石制造，钢球抛光等。广泛用于电子、光学仪器、眼镜、轴承、石英晶体等研磨抛光.详细说明： 1、硬度高，颗粒致密。单颗粒圆形度好。2、颜色纯白，无杂质，保证耐磨层或耐磨纸色泽与透明性。3、粒度分布均匀集中，单颗粒形一致，用最少量可达最大耐磨效果。 4、它是精选自经两千多度高温熔炼而成的优质白刚玉为原料，精细制作而成，其化学性能稳定与酸、碱不发生作用，热收缩性极小。White fused alumina size w1-w63 Suitable for various precision instrument

9、 parts polishing, ultra-precision machine tool spindle grinding and polishing crystal, super oil stone manufacturing, ball polishing, etc. Widely used in the polishing of electronics, optical instruments, glasses, bearing, quarts crystal, and advanced refractory material.Details:1.High hardness, par

10、ticle density, good single particle roundness;2.White, no impurities, ensuring wear-resistant layer or wear on paper color and transparency;3.Particle size distribution concentrated, single single-particle form, minimum amount with maximum effect4.Selected from the melting temperature by more than 2

11、000 degrees well made of quality white fused alumina as raw material, its chemical stability and acid and alkali effect does not occur, small shrinking 成分Items含量Compositions成分Items含量CompositionsAl2O399.53%MgO2/Fe2O30.04%K2O/TiO2/Na2O0.25%SiO20.04%B2O3/CaO2/ZrO2/FeO2/Cr2O3/MnO2/灼减0.11水份/W63 检验报告2.白刚玉

12、 粒度 30-320（目） 适用范围 喷砂/抛光/研磨 白刚玉适用于各种高端产品，工艺或者五金等产品表面美化处理，喷砂后表面洁白无任何杂质，免去清洗烦恼。 细号白刚玉可用作抛光研磨之首。 也可用做各种产品添加剂。 喷砂机功用： 1、表面加工： 金属氧化层，碳化物黑皮，金属或非金属表面污锈清除，如重力压铸模，橡胶模之氧化物或离形剂之去除，陶瓷表面黑点，铀色去除，彩绘重生。 2、美化加工： 各种黄金，K金饰品，贵金属制品之消光或雾面处理，水晶，玻璃，波纹，压克力等非金属之雾面加工以及能使加工物表面成金属光泽。 3、蚀刻加工： 玉石，水晶，玛瑙，半宝石，印章，雅石，古董，大理石墓碑，陶瓷，木材，竹片

13、等之蚀刻美工。 4、前处理加工： 铁氟龙（TEFLON），PU，橡胶，塑料被覆，橡胶滚桶（ROLLER），电镀，金属喷焊，镀钛等之前处理，使表面附着力增加。 5、毛边加工： 电木，塑料，锌，铝压铸品，电子零件，磁芯等之毛边去除。 6、应力消除加工： 航天，国防，精密工业之零件，除锈，除漆消光，整修等之应力消除加工处理。 7、电子零件加工： 硅芯片之雾面及蚀刻，晶圆背面杂质去除，电子零件封装之溢胶，成品表面印字的去除，陶瓷电热之清洁。 8、模具之加工： 一般模具表面之喷砂，模具咬花后雾面处理，线切割模，玻璃模，轮胎模，导电橡胶模，鞋模，电木模，电镀模，按键模，塑料制品模。 9、大工作物之加工：

14、大型工件如油槽，化学槽，船壳，铜构，铁皮屋，货柜，汽车工业等之除锈，除漆，维修及大片平板玻璃自动雾面处理。 10、玻璃加工： 各种工艺玻璃之喷砂。用途：耐火材料用 8-5#、5-3#、3-1#、1-0#、180-0#、320-0# 磨料磨具用 24#、36#、46#、60#、80#、100#、120#、150#、180# 抛光、精密铸造特种陶瓷用微粉 W63W50W40W28W20W14W10W7W5W3.5W2.5W1.5W1W0.5棕刚玉：棕刚玉是以铝矾土、焦碳（无烟煤）为主要原料，在电弧炉内经高温冶炼而成。主要化学成份为AL2O3、TiO2还含有少量的Sio2和Fe2O3等，显微硬度HV

15、1800-2200、韧性比SiC高，用它制成的磨具，适于磨削抗张强度较高的金属，如各种通用钢材、可锻铁、硬青铜等。也可制造高级耐火材料。Brown fused alumina is bauxite, coke (anthracite) in raw materials, smelting in electric arc furnace at high temperature. The main chemical compositions are Al2O3、TiO2 and little SiO2、Fe2O3 and so on. Hardness HV1800-2200、higher tou

16、ghness than Sic. The abrasive made from it is suitable for high tensile strength metal, such as a variety of common steel, malleable iron and hard bronze. It also can be used to the advanced refractory. 棕刚玉是以铝矾土、无烟煤、铁屑作为主要原料，在电弧炉内经高温炼制而成，呈棕褐色，韧性好，显微硬度1800-2200kg/mm2,体积密度3.85g/cm3,耐高温，耐火度高达1850，由于它具有

17、耐高温，强度高，抗氧化，耐侵蚀，耐磨损等优良性能，所以在耐火材料和磨料磨具行业被广泛使用，可做耐火材料和磨料。Al2O395.0%SiO21.0%TiO21.8%Fe2O30.05%等级一级硬度9堆积密度1.75 g/cm3颗粒密度3.97g/cm3磁性物含量0.038%用途陶瓷树脂磨具，喷砂，研磨和抛光，并广泛应用于防滑耐磨跑道，耐高温基本镀成，冶金化工等工业窑炉的高级耐火材料，是喷砂除锈，清理工件，研磨抛光等理想材料Brown fused alumina is bauxite, coke (anthracite) in raw materials, smelting in electric

18、 arc furnace at high temperature. The main chemical compositions are Al2O3、TiO2 and little SiO2、Fe2O3 and so on. Hardness HV1800-2200、higher toughness than Sic. The abrasive made from it is suitable for high tensile strength metal, such as a variety of common steel, malleable iron and hard bronze. I

19、t also can be used to the advanced refractory. Al2O395.0%SiO21.0%TiO21.8%Fe2O30.05%ClassAHardness9Bulk density1.75 g/cm3Grain density3.97g/cm3Content of magnetic material0.038%UsageCeramic resin abrasive, sand blasting, grinding and polishing, and widely used in non-slip wear runway into a high-temp

20、erature basic plating, metallurgical and chemical industries of advanced refractory ,the idea martial for sandblasting, cleaning parts, polishing and so on.碳化硅：F8-F360SIC: 99%minF.C: 0.2%maxFe203:0.2%maxF400-F600SIC: 98.5%minF.C: 0.4%maxFe203:0.4%maxF800-F1200SIC: 97.5%minF.C: 0.6%maxFe203: 0.6%max黑

21、碳化硅：黑碳化硅是以石英砂，石油焦为主要原料 ，通过电阻炉高温冶炼而成。其硬度介于刚玉和金刚石之间，机械强度高于刚玉，性脆而锋利。其有一定的导电性和导热性。(1)作为磨料，可用来做磨具，如砂轮、油石、磨头、砂瓦类等。(2)作为冶金脱氧剂和耐高温材料。碳化硅主要有四大应用领域, 即:功能陶瓷、高级耐火材料、磨料及冶金原料。(3)高纯度的单晶，可用于制造半导体、制造碳化硅纤维。（4）碳化硅的硬度很大，具有优良的导热性能，是一种半导体，高温时能抗氧化. Model: CF30 Chemical compositions Physical propertiesItemsValue of specifi

22、cation (%) ItemsPropertySIC 98.5minColorBlackMelting point2600CF.C0.20maxHardness 13Bulk density1.38g/cm3Fe2O3 0.20max Real density3.203.25g/cm3 minUsage1,Grinding wheels 2,Electrical 3,Coated tools4,Heating elements Chemical compositions Physical propertiesItemsValue of specification (%) ItemsPrope

23、rtySIC 98.5minColorBlackMelting point2600CF.C0.20maxHardness 13Bulk density1.38g/cm3Fe2O3 0.20max Real density3.203.25g/cm3 minBlack silicon carbide is with quartz sand, petroleum coke as primary raw materials, smelting in the high temperature resistance furnace. Its hardness is between corundum and

24、 diamond; the mechanical strength is higher than alumina, brittle and sharp. It has a certain conductivity and thermal conductivity.(1)As the abrasive: used for abrasive, such as grinding wheels, whetstone, grinding wheel, sand tiles etc.(2)As the metallurgical deoxidizer and high temperature materi

25、al.Four main application areas of SiC: functional ceramics, advanced refractory, abrasives and metallurgical materials.(3)High purity single crystal, used to manufacture semiconductors, manufacture of silicon carbide fibers.(4)Silicon carbide is very hard, with excellent thermal conductivity, as a s

26、emiconductor and high temperature resistant to oxidation.应用：1、有色金属冶炼工业的应用 利用碳化硅具有耐高温，强度大，导热性能良好，抗冲击，作高温间接加热材料，如坚罐蒸馏炉,精馏炉塔盘，铝电解槽，铜熔化炉内衬，锌粉炉用弧型板，热电偶保护管等。 2、钢铁行业方面的应用 利用碳化硅的耐腐蚀。抗热冲击耐磨损。导热好的特点，用于大型高炉内衬提高了使用寿命。 3、冶金选矿行业的应用 碳化硅硬度仅次于金刚石，具有较强的耐磨性能，是耐磨管道、叶轮、泵室、旋流器，矿斗内衬的理想材料，也是航空飞行跑道的理想材料之一。其耐磨性能是铸铁,橡胶使用寿命的52

27、0倍。 4、建材陶瓷，砂轮工业方面的应用 利用其导热系数，热辐射，高热强度大的特性，制造薄板窑具，不仅能减少窑具容量，还提高了窑炉的装容量和产品质量，缩短了生产周期，是陶瓷釉面烘烤烧结理想的间接材料。 5、节能方面的应用 利用良好的导热和热稳定性，作热交换器，燃耗减少20%，节约燃料35%，使生产率提高20-30%。特别是矿山选厂用排放输送管道的内放，其耐磨程度是普通耐磨材料的67倍。Usage:1.The application in the non-ferrous metal smelting industryUse silicon carbides high temperature, s

28、trength, good thermal conductivity and impact resistance, for high-temperature indirect heating materials, such as Jian Retort Furnace, distillation furnace trays, aluminum tanks, copper melting furnace linings, zinc furnace arc plate, thermocouple protection tubes.2.The application in the iron and

29、steel industryUse silicon carbides corrosion-resistance, thermal shock resistance to abrasion and good thermal conductivity for increasing service life of large-scale blast furnace lining.3.The application in the metallurgical ore processing Silicon carbide with strong wear resistance, second only t

30、o the diamond hardness, is the ideal material for wear-resistant pipe, impeller, pump chamber, cyclone and ore bucket lined, also for the aviation runway. The wear resistance is 5-20 times of cast iron, rubber life.4.The application in the building materials ceramic and grinding wheel industryUse its characters of thermal conductivity, heat radiation and high temperature stren