1、SDDOC LF132JKT CC0001 REV1 导管架涂装程序SHOP DESIGN FOR LF13-2OIL FIELD DEVELOPMENT PROJECTJOB NO:SQD10SD01COSIGNDISCIPLINESIGNATUREDATECORROSION CONTROLUpdate REV.1 Pages:6,10.升1版页码:6,10。PAGE 1 OF 2212010.6.4FOR APPROVAL02010.5.6 FOR APPROVAL孔琦赵增元马永青REV.DATEDESCRIPTIONBYCH K.REVW.EXAM.APPRO.CLIENTPAINTIN
2、G PROCEDURESFOR LF 13-2 JACKET陆丰13-2导管架涂装程序OFFSHOREOILENGINEERING(Qingdao) CO.,LTD CNOOCDOCUMENT NO.CERTIFI. NO.SD-DOC- LF13-2-JKT -CC-00010200171CONTENTS目录CONTENTS目录 21 GENERAL概述 42 REFERENCED PUBLICATIONS参考文件 42.1 Specification 规格书 42.2 Applied Codes and Standards 参考的规范和标准 42.3 Manufacturers Stand
3、ards 涂料制造厂的规范 53 COATING SYSTEMS 涂装系统 63.1 System A 系统 A 63.2 Syetem B 系统B 73.3 Syetem C 系统 C 83.4 SyetemD 系统D 93.5 SyetemE 系统E 104 PAINT STORAGE 油漆储存 114.1 Fire and Safety安全防火 114.2 Temperature温度 114.3 Rejection of Improperly Stored Coating Materials禁止违规储存涂料 115 Safety precautions 安全防范 116 SURFACE
4、PREPARATION 表面准备 126.1 Pre-Blast Preparation/Protection喷砂前处理/保护 126.2 Abrasive 磨料 136.3 Blasting Operation 喷砂操作 136.4 Surfaces which can not be Abrasive Blasted不能喷砂除锈的表面 157 COATING APPLICATION 涂装施工 157.1 General 概要 157.2 Paint Preparation 油漆准备 157.3 General Application Techniques 施工技术概要 167.4 Airle
5、ss Spray Equipment 无气喷涂设备 177.5 Brush Application刷涂 188 HOT-DIP GALVANIZING 热浸锌 188.1 Specifications 规范 188.2 Procedures程序 188.3 Repair 修补 199 INSPECTION 检验 199.1 Surface Preparation 表面处理 199.2 Coating 涂装 2010 REPAIR OF DAMAGE COATING 损坏涂层的修补 2110.1 Repair process 修补程序 2110.2 Repair coating system 涂
6、装系统的修补 2211 HANDLING 搬运 221 GENERAL概述This painting procedure defines the minimum requirements for the selection, application inspection and testing of exterior surface coating systems for jacket of LF 13-2 offshore oil field development project. 本程序对海上油田陆丰 13-2导管架外表面涂层系统的选择、施工、检验提出了最低要求。2 REFERENCED
7、 PUBLICATIONS参考文件2.1 Specification 规格书Refer to the specification: SPC-DPP(J)-CC-0102 REV 0 规格书2.2 Applied Codes and Standards 参考的规范和标准Painting and corrosion protection shall be in accordance with the following codes and standards:喷漆和防腐保护应当符合下述规范和标准:2.2.1 American Society for Testing and Materials (A
8、STM)美国材料和试验协会标准 ASTM A 123(2000) Specifications for Zinc (Hot-Dip Galvanized) Coating on Iron and Steel Products.铁制和钢制产品镀锌(热浸锌)的说明 ASTM A 385(2000) Practice for Providing High-Quality Zinc Coatings (Hot Dip).高质量锌镀层(热浸)的施工 ASTM D4541 Pull-Off Strength of Coatings Using Portable Adhesion Tester便携式附着力测
9、试仪进行涂层剥离测试 ASTM D3359 Test Methods for Measuring Adhesion by Tape Test胶带附着强度测试方法2.2.2 National Association of Corrosion Engineers (NACE)美国腐蚀工程师协会 NACE RP-0108 Corrosion Control of Offshore Structures by Protective Coatings. 海洋钢结构 涂层防腐2.2.3 Steel Structures Painting Council (SSPC)美国钢结构涂装委员会标准 SSPC-SP
10、 1 Solvent Cleaning溶剂清洗 SSPC-SP 2 Hand Tool Cleaning手工工具清理 SSPC-SP 3 Power Tool Cleaning动力工具清理 SSPC-SP 7 Brush-off Blast Cleaning 扫砂清理 SSPC-SP10 Near-White Blast Cleaning近白级喷砂清理 SSPC-PA 2 Measurement of Dry Thickess with Magnetic Gages电磁测厚仪干膜厚度测量2.3 Manufacturers Standards 涂料制造厂的规范Paint Manufacturer
11、s data sheets, application instructions, and safety precautions shall be considered part of this procedure.油漆商的数据表、施工说明书、安全防护等内容也应属于本程序的一部分。3 COATING SYSTEMS 涂装系统3.1 System A 系统 ACoating system for the exterior surface of the steel structural in splash zone (from EL.-3.57M to EL. +8.0M) see table 3.
12、1.the steel structural in splash zone including jackets legs and braces, cable protector, barge bumper, landing structure, conductor and any other steel surfaces in splash zone. 导管架的飞溅区部分(EL-3.57m到EL+8.0m)钢结构外表面涂装系统见表3.1。该部分包括大腿、拉筋、电缆护管、隔水套管、靠船件、登船平台和其它任何在飞溅区的钢结构外表面。 Table 3.1Process程序Paint type油漆类型
13、Dry Film Thickness (m)干膜厚度Coating interval(23)涂装间隔Pot life (23)混合使用寿命Thinner稀料Color颜色Surface preparation表面处理Surface cleaning表面清理:SSPC-SP10Surface profile表面粗糙度:5075mPrimer底 漆MARATHON XHB55010h-3d45minThinner 17GreyFinish coating面 漆MARATHON XHB50010h-3d 45minThinner17110E53Total coating thickness涂层总厚度
14、1050Note注释:1、 Before every full coat, a stripe coat ,should be applied by brush on all edges, corners, welding seams and other areas difficult to reach, in order to build up the dry film thickness on these areas. 对于焊缝、边,角等难于喷涂的区域,在喷涂前使用刷子进行预涂。2、 For low temperature application, Marathon XHB to be replaced with Jotamastic 87 GF CC subject to the owners approval. 低温时使用Jotamastic 87 GF CC 替换Marathon XHB。3.2 Syetem B 系统BCoating system for exterior surfaces of the steel structural above EL. +8.0m see table 3.2.The steel structure of this zone include legs, pump caisson, cable protector, condu
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