份产品维修统计表.docx

1、份产品维修统计表 RockridgeSound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/2 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A8A9A10Model-one44黃燈常亮920.5%功放板RV2未調好2A8A9A10Model-one44雜音36.8%AM天線未綁緊3A8A9A10Model-one44黃燈不亮36.8%J8排線壓彎4A8A9A10Model-one44黃燈不亮12.3%J8排線未插到位5A8A9A10Model-one44FM波形失真12.3%功放板C1虛焊6A8A9A10Model-one44AM低機24.

2、5%未調好7A8A9A10Model-one44FM低機12.3%UT2虛焊8A8A9A10Model-one44FM無聲12.3%功放板J84#5#連錫9A8A9A10Model-one44反相12.3%喇叭線來料反10A8A9A10Model-one44指示燈不亮12.3%開關板J10未插到位11A8A9A10Model-one44AM低機24.5%T1不良12A8A9A10Model-one44AM無波12.3%白周不良13A8A9A10Model-one44FM低機12.3%公座J1虛焊14A8A9A10Model-one44FM低機12.3%Y1Y2不良15A8A9A10Model-

3、one44死機12.3%J8排線未插16S1Model-one13黃燈不亮323.1%黃燈不亮17S1Model-one13喇叭無輸出215.4%P9插反18S1Model-one13耳機無輸出17.7%NE5532虛焊19S1Model-one13波形失真17.7%TDA72662#3#連錫20S1Model-one13波形失真17.7%U3(TL084)12#13#連錫21S1Model-one13無波形17.7%J11接地22S1Model-one13波形失真17.7%C25與JP3相碰合計線別品名規格生產總數維修總數材料不良(A)插件不良(B)錫爐不良(C)組裝不良(D)不良比率A8A

4、9A10Model-one44920.5%A8A9A10Model-one44511.4%A8A9A10Model-one441738.6%S1Model-one13538.5%S1Model-one13538.5% 修理組: 曾文 審核: 核準: 【F-PD-009B】RockridgeSound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/3 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A8A9A10Model-one167FM寬機2313.8%C25(10PF換成12PF)2A8A9A10Model-one167T1不可調116.6%

5、T1不良3A8A9A10Model-one167黃燈常亮127.2%功放板RV2未調好4A8A9A10Model-one167L3不可調74.2%L3不良5A8A9A10Model-one167AM無波84.8%T1內部開路6A8A9A10Model-one167無波63.6%L5與L3未調好7A8A9A10Model-one167L5不可調63.6%L5不良8A8A9A10Model-one167L4不可調95.4%L4不良9A8A9A10Model-one167AM無波74.2%T1初級開路10A8A9A10Model-one167AM無波53.0%T1與無線插座J6間銅箔斷11A8A9A

6、10Model-one167FM失真度大31.8%CD1不良12S1Model-one129喇叭無輸出43.1%J11引腳連錫13S1Model-one129喇叭無輸出32.3%TDA7266不良14S1Model-one129耳機無輸出21.6%U3(NE5532P)引腳連錫15S1Model-one129耳機無輸出21.6%J11引腳連錫16S1Model-one129黃燈不亮10.8%R24插成電容17S1Model-one129黃燈不亮21.6%黃燈不良18S1Model-one129音量電位器歪斜3224.8%音量電位器來料不良19S1Model-one129轉換開關失控1410.9

7、%轉換開關不良20S1Model-one129FM低機1310.1%Y1Y2不良21S1Model-one129FM寬機1310.1%C25(10PF)改為12PF22S1Model-one129FM窄機118.5%C25(10PF)改為8.2PF合計線別品名規格生產總數維修總數材料不良(A)插件不良(B)錫爐不良(C)組裝不良(D)不良比率A8A9A10Model-one16713480.2%A8A9A10Model-one1671710.2%S1Model-one1299372.1%S1Model-one1293023.2% 修理組: 曾文 審核: 核準: 【F-PD-009B】Rockr

8、idgeSound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/4 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A8A9A10Model-one139FM低機117.9%L3不良2A8A9A10Model-one139AM低機85.8%L4紅周磁芯破裂3A8A9A10Model-one139AM無波96.5%T1不良4A8A9A10Model-one139FM低機128.6%Y1Y2不良5A8A9A10Model-one139FM低機42.9%L5不良6A8A9A10Model-one139FM高端失真度大53.6%CD1不良7A8A9A1

9、0Model-one139黃燈常亮85.8%功放板RV2未調好8A8A9A10Model-one139AM無波75.0%T1不良9A8A9A10Model-one139L5失調75.0%L5調破10A8A9A10Model-one139FM無波53.6%CD1不良11A8A9A10Model-one58FM寬機2034.5%C25(10PF)改為12PF12A8A9A10Model-one58AM窄機610.3%未調好13A8A9A10Model-one58AM無波58.6%T1不良14A8A9A10Model-one58FM窄機58.6%C25(10PF)改為8.2PF15A8A9A10Mo

10、del-one58FM無波35.2%U72虛焊16S1Model-one97FM寬機3334%C25(10PF)改為12PF17S1Model-one97AM無波1111.3%T1不良18S1Model-one97AM無波66.2%T1虛焊19S1Model-one97FM窄機88.2%C2510PF改為8.2PF20S1Model-one97AM低機33.1%T1不良21S1Model-one97開機電流聲22.1%J2連錫22S1Model-one97AM低機22.1%L4連錫合計線別品名規格生產總數維修總數材料不良(A)插件不良(B)錫爐不良(C)組裝不良(D)不良比率A8A9A10Mo

11、del-one1398460.4%A8A9A10Model-one1393021.6%A8A9A10Model-one584475.9%A8A9A10Model-one581017.2%S1Model-one976466.0% 修理組: 曾文 審核: 核準: 【F-PD-009B】RockridgeSound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/5 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A8A9A10Model-one207AM偏臺188.7%未調好2A8A9A10Model-one207AM燈長亮115.3%J3排線接觸不良

12、3A8A9A10Model-one207FM黃燈不亮178.2%排線J8鬆動4A8A9A10Model-one207AM低機73.4%Y1Y2不良5A8A9A10Model-one207AM無波83.9%T1不良6A8A9A10Model-one207FM低機73.4%未調好7A8A9A10Model-one207L3不可調104.8%L3調破8A8A9A10Model-one207FM燈不亮,黃燈長亮52.4%R14與JP4連錫9A8A9A10Model-one207AM燈燈長亮73.4%RV2電阻未調好10A8A9A10Model-one207無聲52.4%J8排線未插到位11A8A9A1

13、0Model-one207綠燈不亮52.4%J10端子漏插12A8A9A10Model-one207黃燈不亮10.5%C19連錫13A8A9A10Model-one207FM失真度大41.9%CD1不良14A8A9A10Model-one47AM無波48.5%T1不良15A8A9A10Model-one47AM低機36.4%T1不良16A8A9A10Model-one47AM無波510.6%T1虛焊17A8A9A10Model-one47AM無波12.1%J2與L3連錫18A8A9A10Model-one47FM低機36.4%U72虛焊19A8A9A10Model-one47FM無波24.3%

14、R5錯裝為電容20A8A9A10Model-one47FM低機24.3%C15插成33PF21A8A9A10Model-one47FM低機12.1%天線座連錫22A8A9A10Model-one47FM低機12.1%TC1不良合計線別品名規格生產總數維修總數材料不良(A)插件不良(B)錫爐不良(C)組裝不良(D)不良比率A8A9A10Model-one2077134.3%A8A9A10Model-one2078742.0%A8A9A10Model-one471531.9%A8A9A10Model-one472246.8% 修理組: 曾文 審核: 核準: 【F-PD-009B】Rockridge

15、Sound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/6 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A1A2EVOKE-114無顯示214.3%CON8B藍色線斷2A1A2EVOKE-114副機電流聲214.3%J2端子連銅箔3A1A2EVOKE-114顯示錯亂214.3%數碼板不良4A1A2EVOKE-114偏碼失控321.4%編碼開關不良5A1A2EVOKE-114無信號17.1%數碼板不良6A8A9A10Model-one304FM低機289.2%未調好7A8A9A10Model-one304雜音103.3%紅色電源線與外殼相碰8

16、A8A9A10Model-one304AM無波134.3%J6線路銅箔斷9A8A9A10Model-one304AM無波299.5%T1不良10A8A9A10Model-one304AM低機185.9%T1不良11A8A9A10Model-one304AM低機134.3%L6不良12A8A9A10Model-one304FM無波93.0%Y1Y2不良13A8A9A10Model-one304音小10.3%R12與R7短路14A8A9A10Model-one304燈不亮FM72.3%R14、C7斷銅箔15A8A9A10Model-one304AM黃燈長亮82.6%RV2未調好16S1Model-

17、one10主機電壓高220%R38K插為10K17S1Model-one10主機波形失真110%J2連錫18S1Model-one10耳機無輸出220%JP1與R14插反19S1Model-one10黃燈暗110%R29(150)插為1.5K20S1Model-one10主機電壓低110%D7插反21S1Model-one10耳機無輸出110%R46(100K)插為2222S1Model-one10主機電壓高110%R37與R10插反合計線別品名規格生產總數維修總數材料不良(A)插件不良(B)錫爐不良(C)組裝不良(D)不良比率A1A2EVOKE-11414100%A8A9A10Model-o

18、ne30411838.8%A8A9A10Model-one30412541.1%S1Model-one10110%S1Model-one10990% 修理組: 曾文 審核: 核準: 【F-PD-009B】RockridgeSound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/7 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A1A2EVOKE-129顯示錯誤931.0%編碼開關不良2A1A2EVOKE-129死機310.3%CON8B排線未插好3A1A2EVOKE-129無顯示310.3%CON8B8#線斷4A1A2EVOKE-129顯示亂

19、26.9%數碼板不良5A1A2EVOKE-129VCD電流聲13.4%+5V電源線破損6A1A2EVOKE-129無聲13.4%電源線破損7A8A9A10Model-one389T1不可調256.4%T1不良(調破)8A8A9A10Model-one389AM黃燈常亮307.7%功放板上15PIN排線未插到位9A8A9A10Model-one389AM低機205.1%紅周調壞10A8A9A10Model-one389黃燈常亮(AM)215.4%RV2不良11A8A9A10Model-one389AM低機225.7%T1不良12A8A9A10Model-one389AM低機61.5%T1調破13

20、A8A9A10Model-one389音大112.8%R38引腳斷14A8A9A10Model-one389FM無波41.0%L6對地連錫15A8A9A10Model-one389AM無波41.0%J6線路銅箔斷16A8A9A10Model-one389AM低機61.5%黃周不良17A8A9A10Model-one389FM無波10.3%Y1Y2漏插18A8A9A10Model-one389AM低機112.8%L4不良19S1EVOKE-110無下波220%U3(NE5532)不良20S1EVOKE-110無上波110%耳機插孔短路21S1EVOKE-110波形失真550%U3(NE5532P

21、)不良22S1EVOKE-110主機波形失真220%J9短路合計線別品名規格生產總數維修總數材料不良(A)插件不良(B)錫爐不良(C)組裝不良(D)不良比率A1A2EVOKE-1292586.2%A8A9A10Model-one3899023.1%A8A9A10Model-one38919850.9%S1EVOKE-110770%S1EVOKE-110330% 修理組: 曾文 審核: 核準: 【F-PD-009B】RockridgeSound Technology Co.產品維修統計分析表 填表: 曾文 日期:1/8 No:序號線別品名規格不良總數不良現象數量(pcs)比率不良原因備注1A1A2EVOKE-110串音220%J2端子連錫(內部)2A1A2EVOKE-110串音110%J2端子外部連錫3A1A2EVOKE-110串音110%CON5A 1#2#外部連錫4A1A2EVOKE-110關機電流聲220%CON8A6#虛焊5A1A2EVOKE-110關機電流聲110%U4(TD