索莱弗框架装框标准作业流程.doc

1、优太国际技术部参考资料UP-TECHSOP-010最新更新版本01 2011/02/22页码 4 of 4索莱弗组件装框标准作业流程1、目的1- Purpose:此文档旨在细化装配有索莱福外框的优太组件的装框作业流程。作业流程中的大部分信息由施威茨（索莱福框架生产商）提供，由于生产实际限制，部分内容不得不被修改。The purpose of this document is to detail the framing process of Upsolar modules equipped with Solrif profiles. Most of the information in this

2、 procedure has been provided by Schweizer (Solrif frames manufacturer), some points had to be modified based on the constraints of the manufacturing platforms.2、设备2- Equipment:工具材料十字螺丝刀一把与光伏层压板匹配的索莱弗安装套件六角螺丝刀一把光伏层压板气动胶枪一支外包装与气动胶枪兼容的硅胶塑料小铲一把装框流程中固定组件位置的装框机肥皂水一桶组件固化架切割刀一把注意:一套索莱弗套件=4根铝框+2块沟槽连接块+2颗十字沉头

3、螺栓+2块连接弯角+4颗六角螺栓ToolsMaterials1 Cross head screwdriverSolrif building kits for PV laminates1 Allen keys (SW2)PV laminates1 pneumatic silicone dosing pistolSilicone provided in a container compatible with the dosing pistol1 plastic spatulaFraming machine to hold the module in position during the fram

4、ing operation1 bucket of soap waterFramework to store the modules for drying1 cutterRemark: 1 Solrif kit = 4 aluminum profiles + 2 groove stones + 2 cross countersunk head screw + 2 complete angles+4 hexagon screw3、层压板装框作业流程 3- Procedure for laminates framing: 将三元乙丙橡胶连接条塞入宽长边框沟槽内，完成后橡胶条不可存在紧绷、形变与拉伸现

5、象。完成后，切断橡胶条，使其在宽长边框沟槽内长度适宜（图1） Insert it in the top profile without tension, deformation and stretching. Finally cut the joint at the correct length. (Picture 1) 将连接弯角装入两短边框，并用六角螺丝刀固定它们（图2） Assemble the angles in the right and left profile and screw them with an Allen key (Picture 2) 拧紧窄长边框上沟槽连接块中松弛

6、的埋头螺丝（图3）。为保证装配过程中对胶带保护膜的移除，其两末端可以被撕开10mm。 Fasten loosely the grooves stones to the countersunk screws in the bottom profile (Picture 3). The ends of the protection film of the adhesive band can be removed of 10 mm on both sides to ease its complete removing during the assembly. 图1（Picture 1） 图2 （Pi

7、cture 2） 图3 （Picture 3） 确认每根框架沟槽的清洁，无残余物和油脂，必要时清洁框架沟槽 Check that each profile groove is cleaned and freed of any processing remainders and fat. Clean them if necessary 将硅胶填入边框的沟槽中。边框沟槽中硅胶的推荐用量为15ml/米（图4、图5）。两短框的末端也应填入硅胶（图6） Fill in the groove of right, left and top profiles with silicone gel. It is

8、recommended to use about 15ml of gel per meter of frame (Picture 4 and 5). Fill in the end of left and right profiles with silicone gel (Picture 6) 图4（Picture 4） 图5（Picture 5） 图6（Picture 6） 使用连接弯角连接宽长边框和右短边框，并用螺丝刀将两边框固定牢靠。完成后向两边框之间的沟槽内插入层压板，并将两边框与层压板一起放入装框机（图7）。 Connect the top transversal profile a

9、nd the right profile with the angle and screw them tightly. Insert the laminate inside these both profiles. Install the assembly on the framing equipment (Picture 7). 将左短边框安装于层压板上（图8）。每根边框的相对位置均不能存在倾斜。 Fix the left profile on the laminate (Picture 8). The positioning of each profile must be done wit

10、hout inclination. 安装窄长边框于层压板上，并将其中的沟槽连接块插入两短边框中（图9） Place the bottom profile on the laminate and insert the groove stones in the side profile (Picture 9) 图7（Picture 7） 图8（Picture 8） 图9（Picture 9） 启动装框机，施加0.6MPa的压强于层压板上 Start the framing equipment to apply a pressure of 6 bars on the laminate 当层压板上存在

11、装框机压力时，拧紧沟槽连接块（图10）和连接弯角（图11）上的螺丝 Screw tightly each groove stone (Picture 10) and angle (Picture 11) while the pressure is still applied 完全撕去窄长边框上胶带的保护膜（图12），完成后用手按压窄长边框，以使其粘于层压板上 Remove the protection film by pulling it from the both sides (Picture 12) and manually press the profile on the laminat

12、e 图10（Picture10） 图11（Picture 11） 图12（ Picture 12） 快速轻巧地在框架与层压板背面的交界处注入连续均匀的硅胶。 Stretch quickly and gently a continuous silicone joint at the interface between the profile and the laminate substrate. 根据现场所使用硅胶的固化情况，暂时储存完成装框的组件4到5小时(相对湿度45%，温度20)。不能将层压板直接堆放于另一层压板的接线盒和连接器上。 Store the finished modules d

13、uring4 to 5 hours(relative humidity45%，temperature20), depending on the silicone gel drying time. The laminates should not directly stack with the junction-box and connector. 组件硅胶固化后，完全清洁每一块组件，保证组件正面无硅胶可见 After drying period, each module must be completely clean, no silicone gel can be visible on th

14、e front surface4、重要注意事项：4- Important remarks: 检查三元乙丙橡胶连接条，保证其在宽长边框沟槽中正确安装、无形变（图13） Check that the EPDM joint is well inserted in the profile groove, no deformation must be seen (Picture 13) 各框架都必须连接良好，两两之间不能有缝隙（图14） The profiles must all be well connected together. No space can be seen between two of them (Picture 14) 框架沟槽中层压板两边的硅胶溢出量必须均匀一致（图15）。 The silicone gel excess must be uniform on both side of the laminate (Picture 15). 补胶时硅胶应恰当地注入背板与框架的交界处，尤其框架转角处的硅胶应保持美观（图16） The silicone gel must be properly applied o