1、CS Dept开发部D&D Dept物料部Material Dept品质部QA Dept生产部Prod. Dept货仓部WH. Dept运作部OP Dept.采购开发部Sourcing Dept工程部Engineering Dept人事 & 行政部HR & Admin. DeptXX不可拷贝!It is not allowed to make any copy without authorization1. Revision History 修订记录REVISION版本DESCRIPTION OF CHANGE修订内容ORIGINATOR起草人RELEASE DATE发行日期01Origina
2、l Release 新版发行20xx-10-082. Purpose目的:Define a clear procedure for New Products Design and Development给新产品设计和开发定义明确的程序3. Scope范围Apply to all the products that STARRY develop and manufacture适用于所有本公司开发和生产的产品4. Reference Document参考文件4.1. Quality Manual质量手册4.2. ECN procedure 工程变更通知程序4.3. BOM Creation pro
3、cedure BOM制做程序5. Definition定义5.1. BOM Bill of Material 物料清单5.2. ECN Engineering Change Notice工程变更通知5.3. NPI New Product Introduction新产品介绍会5.4. PR Purchasing Requisition采购申请单6. Responsibility职责6.1. D&D manager开发部经理: 6.1.1. Appoint product developer review and validate the projects.指定产品开发员进行项目评审及确认6.1
4、.2. Review the design requirement, product specification and approve the design output.设计需求与产品规格评估及批准设计输出。6.2. Product developer产品开发员:6.2.1. Prepare project plan and follow制定项目计划并跟进6.2.2. Prepare the design output完成设计输出6.2.3. Prepare all the project documents制定项目文件6.2.4. Coordinate NPI meeting组织NPI会
5、议6.3. Sourcing采购开发:6.3.1. Find new supplier and material for the new products寻找新供应商和新产品物料6.4. Sample room Supervisor板房主管:6.4.1. Sample room management管理板房6.4.2. Technical orientation to sample development样品开发技术指导6.5. Pattern maker纸格师傅:6.5.1. Prepare new patterns制作纸格6.6. Graphic designer绘图员:6.6.1. Pr
6、epare new graphic according to the design input根据设计输入制作图稿6.7. Sample Room板房:6.7.1. Prepare new samples according to the product developer inputs. 根据产品开发员需求制作新样品 7. General procedure一般程序7.1. Design and development plan 设计和开发计划7.1.1. Customer or Designer Team of D&D Dept. creates new project brief客户或设
7、计开发部设计师制做新项目介绍. 7.1.2. D&D manager shall review the received design requirements.开发经理评审设计要求7.1.3. D&D manager and appointed Product Developer make Project Plan开发经理和项目产品开发员制做新项目计划7.2. Design and development inputs设计和开发输入7.2.1. Design and development inputs shall include (but not limited to) the requi
8、rements as following items: 设计和开发输入应包括(但不仅限于)以下要求:A. Brief, Drawing, Picture项目介绍,图纸,图片B. Material requirements and testing物料和相关测试要求 C. Other related documents;其它相关文件 7.2.2. All design and development inputs shall be reviewed by the D&D Manager and the Project Developer, communicate with the customer
9、 by Email, review the final information and confirm to move forward.所有设计和开发输入需由开发经理和产品开发员评审,通过邮件与客户沟通,评审最终资料并确认进行开发7.3. Design and development outputs设计和开发输出The design outputs include (but not limit to) material card, molds, graphics, patterns, samples, BOM. The detail working process as following:设
10、计和开发输入应包括(但不仅限于)物料卡, 模具, 图稿, 纸格, 样品, BOM. 详细工作顺序如下:7.3.1. D&D manager and Product Developer review and confirm what materials and molds should be ordered 开发经理和产品开发员评审并确认需采购的材料和模具.7.3.2. Product Developer issue materials chemical and other legal requirements through Sourcing Department to supplier 产品
11、开发员通过采购开发部通知供应商物料的化学和其它法规要求7.3.3. Product Developer issue Purchasing Requisition Form to Sourcing Department for sample materials 产品开发员填写采购申请单给采购开发部采购物料7.3.4. Graphic Designer prepare graphic works 绘图员制做图稿7.3.5. D&D manager and Product Developer review and approve graphic works, Graphic Designer ins
12、truct supplier to produce all the graphics works and molds 开发经理和产品开发员评审并确认图稿后,绘图员通知供应商进行装饰物和模具的制做7.3.6. Product Developer prepare 4 set of sample material cards 产品开发员准备四份样品物料卡7.3.7. Product Developer issue Sample Request Form to the Sample Room产品开发员填写样板制作单并发给板房 7.3.8. Pattern Maker prepare pattern 纸
13、格师傅制做纸格7.3.9. Sample Room produce prototype (prototype only suitable for new sample). 板房制做试板(初板只适用于新结构样板)7.3.10. D&D manager and Product Developer review prototype, and if necessary, improving modification shall be carried out. 开发经理和产品开发员评审试板,并在需要时修改试板7.3.11. After the prototype is accepted, Sample
14、Room produces final samples试板确认后,板房制做确认板 7.3.12. Make BOM according to BOM Creation Procedure根据BOM制做程序制做BOM7.4. Design and Development review 设计与开发的评审See 7.2.2 / 7.3.5 / 7.3.10 请看7.2.2 / 7.3.5 / 7.3.107.5. Design and Development verification: 设计和开发的验证Finished samples shall be verified by the product
15、 developer according to design inputs, and record in Design and Development Verification Report. 确认板需由产品开发员根据设计输入要求进行验证,并记录在设计开发验证报告7.6. Product developer issues a development Debit Note request for all invested molds产品开发员填写开发请款单并发给客户请款7.7. Design and Development validation设计和开发的确认7.7.1. Product Dev
16、eloper gets final sample validation from customer. 产品开发员从客户得到样品最终确认 7.7.2. QE will conduct the Design and Development validation test to the first order shipment, and record in Design and Development Validation Report品质工程师在第一批生产出货时进行设计开发确认,并将结果记录在设计开发确认报告7.8. When new order received, the following a
17、ction shall be taken: 当收到新定单,需进行以下工作7.8.1.1. Product Developer issue BOM to MC for MRP preparation产品开发员发出BOM给MC运做MPR7.8.1.2. Product Developer prepare final approved material card and issue to Customer Service Department产品开发员制做确认物料卡并发给客户服务部 7.8.1.3. Product Developer organize NPI meeting产品开发员组织召开新产品
18、介绍会7.9. Design and Development change设计和开发的修改7.9.1. Design and Development change control refer to Engineering Change Control Procedure设计和开发的修改请参考工程变更通知程序8. Appendix I 附件8.1. 设计开发流程图Development Process Flow8.2. 项目计划表 Project Plan Form8.3. 采购申请单Purchasing Requisition 8.4. 样板制作单Sample Request Form8.5.
19、 设计开发验证报告Design and Development Verification Report8.6. 设计开发确认报告Design and Development Validation Report8.7. 培训表格Training Form附件8.1:设计开发流程图Attachment 8.1:Design & Development Process Flow 附件8.2:项目计划表Attachment 8.2:Project Plan Form附件8. 3:采购申请单 Attachment 8.3:Purchasing Requisition 附件8. 4:样板制作单Attachment 8.4:Sample Request Form附件8. 5:设计开发验证报告Attachment 8.5:Design and Development Verification Report附件8. 6:设计开发确认报告Attachment 8.6:Design and Development Validation Report附件8.7: 培训表格Attachment 8.7:Training FormEmployee name职工姓名Badge No.员工编号Trained by讲师Employee signature职工签名
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