5S图例集(简化版88页).ppt

1、Supplier Quality&DevelopmentSupplier Quality&Development15S图例集（简化版）2006.11Supplier Quality&DevelopmentSupplier Quality&Development2目录1.地面标识2.工位器具3.零件4.工作角5.目视板6.工具箱7.厂房内空间8.现场区划9.垃圾及清运10.工艺文件11.设备12.工作台13.库房14.工装15.照明16.水、电、气等各种线管17.生活卫生设施18.人员素养Supplier Quality&DevelopmentSupplier Quality&Developme

2、nt31.地面标识Supplier Quality&DevelopmentSupplier Quality&Development4地面标识5S的要求地面通道有明确的标识；各类物料、设备和器具按照规定要求予以明确标识；各类标识不得有人为损坏。Supplier Quality&DevelopmentSupplier Quality&Development5各种颜色的含义红色红色:表示禁止表示禁止,停止停止,消防和危险消防和危险黄色黄色:表示注意和警告表示注意和警告蓝色蓝色:表示指令和必须遵守的规定表示指令和必须遵守的规定绿色绿色:表示通行表示通行,安全安全黄黄黑黑条条纹纹:表表示示需需特特别别注

3、注意意注意：以上为较为通用的颜色要求，不同的公司或制注意：以上为较为通用的颜色要求，不同的公司或制造厂可以有其自身的规范，但就一个公司、或一个厂造厂可以有其自身的规范，但就一个公司、或一个厂而言，必须注意统一。而言，必须注意统一。Supplier Quality&DevelopmentSupplier Quality&Development6红色使用区域灭火机箱50mm 红色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development7红色使用区域消火拴50mm红色胶带 实心线开门处1M内无障碍物，25cm为一格分成四格Suppl

4、ier Quality&DevelopmentSupplier Quality&Development8红色使用区域禁止通行50mm红色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development9红色使用区域工位操作区域：起始和结束位置工位开始和结束位置工位70%位置Supplier Quality&DevelopmentSupplier Quality&Development10红色使用区域料架最小库存量25mm红色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Devel

5、opment11黄色使用区域楼梯的第一级和最后一级50mm黄色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development12黄色使用区域开门处25mm宽 10cm长黄色胶带 间隔5cm 虚线Supplier Quality&DevelopmentSupplier Quality&Development13黄色使用区域车间道路地面标志线50mm黄色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development14黄色使用区域暗灯停止位置 70%工位开始和结束位置工位70

6、%位置Supplier Quality&DevelopmentSupplier Quality&Development15蓝色使用区域料架最大库存量25mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development16蓝色使用区域物品固定位置50mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development17蓝色使用区域物品固定位置50mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Devel

7、opment18蓝色使用区域休息桌茶杯摆放在蓝线上50mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development19蓝色使用区域班组休息区域50mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development20蓝色使用区域箱内的划分7mm蓝色胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development21蓝色使用区域桌面的划分7mm蓝色胶带 实心线Supplier Quality&Deve

8、lopmentSupplier Quality&Development22绿色使用区域人行道上的人行指示Supplier Quality&DevelopmentSupplier Quality&Development23黄黑条纹使用区域需特别注意的区域(设备,机器等)50mm黄黑条纹胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development24黄黑条纹使用区域需特别注意的区域(周边环境)50mm黄黑条纹胶带 实心线Supplier Quality&DevelopmentSupplier Quality&Development25

9、2.工位器具Supplier Quality&DevelopmentSupplier Quality&Development26工位器具5S要求工位器具上无灰尘、油污、垃圾等Supplier Quality&DevelopmentSupplier Quality&Development27工位器具5S要求工位器具上存放的零件与工位器具需吻合现场有工位器具损坏需及时报修（或负责修理部门需及时给予修理）工位器具上存放的零件数与工位器具设计存放零件数符合Supplier Quality&DevelopmentSupplier Quality&Development28工位器具5S要求工位器具上存放的

10、零件按存放要求存放工位器具摆放整齐Supplier Quality&DevelopmentSupplier Quality&Development293.零件Supplier Quality&DevelopmentSupplier Quality&Development30零件的5S要求零件需放在工位器具上应拆包装上线的零件需拆包装上线Supplier Quality&DevelopmentSupplier Quality&Development31零件的5S要求工位上的不合格件有明显标识生产车间现场的不合格件在3日内及时处理Supplier Quality&DevelopmentSuppli

11、er Quality&Development324.工作角Supplier Quality&DevelopmentSupplier Quality&Development33工作角的5S要求班组园地内的桌椅清洁工作角内物品摆放整齐工作角内的物品损坏及时修理班组园地使用的桌椅放于工作角指定位置Supplier Quality&DevelopmentSupplier Quality&Development345.目视板Supplier Quality&DevelopmentSupplier Quality&Development35目视板的5S要求目视板落实责任人目视板定置或并放于规定位置部门及车

12、间有目视板台帐Supplier Quality&DevelopmentSupplier Quality&Development36目视板的5S要求班组需有目视板目视板表面整齐、整洁，无破损目视板所有栏目，内容无空白目视板牌面和信息及时更新Supplier Quality&DevelopmentSupplier Quality&Development376.工具箱Supplier Quality&DevelopmentSupplier Quality&Development38工具箱5S要求表面清洁、无灰尘、无油污、无杂物放置在定置范围内摆放整齐，易取、易用、易于维修维护物品与相关区域清单符合设

13、备完好，维修维护及时Supplier Quality&DevelopmentSupplier Quality&Development39Supplier Quality&DevelopmentSupplier Quality&Development40Supplier Quality&DevelopmentSupplier Quality&Development41Supplier Quality&DevelopmentSupplier Quality&Development42工具箱清单工具箱清单应贴在箱子的左上角每张清单有名称,最小库存,最大库存和现有量Supplier Quality&D

14、evelopmentSupplier Quality&Development437.厂房内空间Supplier Quality&DevelopmentSupplier Quality&Development44厂房内空间5S要求厂房内窗户、窗台洁净墙壁、立柱上无乱贴、乱画或陈旧标语痕迹四壁无积灰、蜘蛛网物流、安全通道顺畅，无阻塞物Supplier Quality&DevelopmentSupplier Quality&Development458.现场区划Supplier Quality&DevelopmentSupplier Quality&Development46现场区划5S要求定置线内

15、有相关定置物不同状态件存于不同定置区域，区域标识明确现场存放件与区域标识一致Supplier Quality&DevelopmentSupplier Quality&Development47定置区明确划分定置区明确划分Supplier Quality&DevelopmentSupplier Quality&Development48通过整理、整顿，工作场地环境明显改变Supplier Quality&DevelopmentSupplier Quality&Development49工装夹具摆放在过道，工人、物流不易经过。Supplier Quality&DevelopmentSupplier

16、 Quality&Development5010.工艺文件Supplier Quality&DevelopmentSupplier Quality&Development51工艺文件的5S要求工艺文件是最新版本按规定位置摆放、清洁、无破损Supplier Quality&DevelopmentSupplier Quality&Development52信信息息完完整整摆摆放放整整齐齐Supplier Quality&DevelopmentSupplier Quality&Development53易于查看易于查看Supplier Quality&DevelopmentSupplier Quality&Development5411.设备Supplier Quality&DevelopmentSupplier Quality&Development55设备5S要求设备无损坏、松动，按要求位置摆放；设备清洁、无杂物Supplier Quality&DevelopmentSupplier Quality&Development56Supplier Quality&DevelopmentSup