1、 JIT, just-in-time, manufacturing, lean3. Companies employing the lean philosophy use only kanban as a production control method. Moderate JIT, just-in-time, manufacturing, kanban4. Since a JIT manufacturer has very little inventory, it is vital that all incoming parts receive a thorough inspection.
2、 The Lean Perspective on Waste JIT, just-in-time, waste5. Transportation is waste according to the lean philosophy. JIT, just-in-time, waste, transportation6. A reduction in inventory levels forces a company to improve manufacturing practices. The Lean Perspective on Inventory JIT, just-in-time, inv
3、entory7. A two-card kanban system is a planning tool that links production and movement of units at two work centers. Kanban Systems8. The cards employed in a two card kanban system are the production card and the move card. JIT, just-in-time, kanban, production, move, card9. A pull system is a prod
4、uction system in which actual downstream demand sets off a chain of events that pull material through various steps in the production process. JIT, just-in-time, kanban, pull system10. The forecast for next month is 200 units so the manufacturer gathers materials for this anticipated level of produc
5、tion activity. This is an example of pull production.11. The greater the demand, the more kanbans are needed. JIT, just-in-time, kanban, demand12. An increase in the safety factor results in an increase in the amount of inventory in the system. JIT, just-in-time, kanban, safety factor, inventoryAACS
6、B: Analytic Skills13. For a kanban system to work properly, demand rates must be relatively stable, and interruptions must be minimized. JIT, just-in-time, kanban, demand, interruption14. Some companies have found it beneficial to combine the planning capabilities of kanban with the control capabili
7、ties of MRP. JIT, just-in-time, kanban, MRP, planning, controlMULTIPLE CHOICE15. JIT can be used in:a. repetitive production.b. job shop production.c. many service industries.d. All of these settings are appropriate for JIT. d JIT, just-in-time, service, manufacturing16. Which of the following is NO
8、T an element of just-in-time manufacturing?a. to have only the required inventory when neededb. to increase queue lengthsc. to improve quality to zero defectsd. to reduce setup times b JIT, just-in-time, queue length17. Inflexible or unreliable processes that cause organizations to produce goods bef
9、ore they are required are called:a. excess motion.b. inappropriate processes.c. overproduction.d. defects. c JIT, just-in-time, waste, overproduction18. Scrap or rework are examples of the JIT waste recognized as:a. defects.b. inappropriate processing.c. unnecessary motion.d. waiting. a JIT, just-in
10、-time, waste, defects19. In the water and rocks analogy for JIT:a. water represents problems.b. water represents inventory.c. rocks represent inventory.d. water wears away rocks gradually just like continuous improvement programs improve quality. JIT, just-in-time, inventory, rocks, water20. A kanba
11、n can be:a. a container.b. a card.c. a visual cue.d. All of these can be kanbans. JIT, just-in-time, kanban, card, container21. In a two-card kanban system:a. each box of finished goods has a move card so it can be sent to the next step.b. each box of raw material has a production card so it can be
12、made into finished goods.c. a downstream station pulls finished material out of a production area.d. demand for more raw materials pushes finished goods to the finished goods area. JIT, just-in-time, kanban, two-card, kanban, production, move22. In a single-card kanban system: a. the single card is
13、the production card.b. the empty container serves as the production card.c. the single card is the move signal.d. None of the above is correct in a single-card system. JIT, just-in-time, kanban, single-card, kanban, production, move23. Liversuch Industries uses a kanban system to manage production o
14、f the J-15 sub-assembly. They have an hourly demand for 250 units and use containers that can hold 50 units each. It takes 90 minutes to fill and move a container of parts to the right place on the J-15 line that is currently rated at a 20% safety factor. How many production cards are needed?a. 540b
15、. 100c. 9d. 1.5 JIT, just-in-time, kanban24. Livermore Industries uses a kanban system to manage production of the KR-9 sub-assembly. In a ten hour day they use 1500 units and use containers that can hold 50 units each. It takes 45 minutes to fill and move a container of parts to the right place on
16、the KR-9 line that is currently rated at a 15% safety factor. How many production cards are needed?a. 3b. 26c. 82d. 15525. Livernonions Industries uses a kanban system to manage production of the BR-549 sub-assembly. In an eight hour day they use 900 units and use containers that can hold 30 units e
17、ach. It takes 120 minutes to fill and move a container of parts to the right place on the BR-549 line that is currently rated at a 15% safety factor. How many production hours of inventory are needed?a. 18.4b. 7.6c. 4.3d. 2.4 JIT, just-in-time, kanban, inventory26. Which of the following statements
18、regarding supply chain synchronization using kanbans is best?a. An interruption in the flow of goods within a suppliers assembly operations will have no effect on final assembly downstream in the supply chain.b. For the system to work properly demand rates must be relatively stable and interruptions
19、 must be minimized.c. If final assembly demand doubles, there is no need to change kanban counts at each of the suppliers.d. Final assembly demand may rise or fall, but the sum of the kanbans among all suppliers in the supply chain will remain constant. JIT, just-in-time, kanban, supply chain27. Whe
20、n using MRP and kanban together:a. the control capabilities of MRP are used instead of those from kanban.b. the planning capabilities of kanban are used instead of those from MRP.c. the demand rate should be variable in order to derive the greatest benefit from the MRP portion of the system.d. the n
21、umber of kanbans is recalculated from the MRP systems order changes throughout the horizon. JIT, just-in-time, kanban, MRPFILL IN THE BLANK28. Just-in-time production is also referred to as _. lean production or the Toyota Production System JIT, just-in-time, lean, Toyota production system, TPS29. A
22、ny activity that does not add value to the good or service in the eyes of the consumer is _. waste or muda JIT, just-in-time, waste, value30. A(n) _ is a production control approach that uses containers, cards, or visual cues to control production and movement of goods throughout the supply chain. k
23、anban system Kanban System31. Under two-card kanban system rules, each box of raw material must have a(n) _, while each box of finished goods must have a(n) _. move card, production card JIT, just-in-time, kanban, production card, move card32. A manufacturer waits to produce until they have an order from a customer. This type of production system is called _. pull production pull system, pull production33. The number of kanbans in a production syste
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