1、Abstract:Hydraulic system is widely used in industry, such as stamping, grinding of steel type work and general processing industries, agriculture, mining, space technology, deep sea exploration, transportation, marine technology, offshore gas and oil exploration industries, in short, Few people in
2、their daily lives do not get certain benefits from the hydraulic technology. Successful and widely used in the hydraulic systems secret lies in its versatility and ease of maneuverability. Hydraulic power transmission mechanical systems as being not like the machine geometry constraints, In addition
3、, the hydraulic system does not like the electrical system, as constrained by the physical properties of materials, it passed almost no amount of power constraints.Keywords: Hydraulic system,Pressure system,FluidThe history of hydraulic power is a long one, dating from mans prehistoric efforts to ha
4、rness the energy in the world around him. The only source readily available were the water and the windtwo free and moving streams.The watermill, the first hydraulic motor, was an early invention. One is pictured on a mosatic at the Great Palace in Byzantium, dating from the early fifth century. The
5、 mill had been built by the Romans. But the first record of a watermill goes back even further, to around 100BC, and the origins may indeed have been much earlier. The domestication of grain began some 5000 years before and some enterprising farmer is bound to have become tired of pounding or grindi
6、ng the grain by hand. Perhaps, in fact, the inventor were some farmers wives. Since the often drew the heavy jobs.Fluid is a substance which may flow。 that is, its constituent particles may continuously change their positions relative to one another. Moreover, it offers no lasting resistance to the
7、displacement, however great, of one layer over another. This means that, if the fluid is at rest, no shear force (that is a force tangential to the surface on which it acts) can exist in it.Fluid may be classified as Newtonian or non-Newtonian. In Newtonian fluid there is a linear relation between t
8、he magnitude of applied shear stresses and the resulting rate of angular deformation. In nonNewtonian fluid there is a nonlinear relation between the magnitude of applied shear stress and the rate of angular deformation.The flow of fluids may be classified in many ways, such as steady or non steady,
9、 rotational or irrotational, compressible or incompressible, and viscous or no viscous.All hydraulic systems depend on Pascals law, such as steady or pipeexerts equal force on all of the surfaces of the container.In actual hydraulic systems, Pascals law defines the basis of results which are obtaine
10、d from the system. Thus, a pump moves the liquid in the system. The intake of the pump is connected to a liquid source, usually called the tank or reservoir. Atmospheric pressure, pressing on the liquid in the reservoir, forces the liquid into the pump. When the pump operates, it forces liquid from
11、the tank into the discharge pipe at a suitable pressure.The flow of the pressurized liquid discharged by the pump is controlled by valves. Three control functions are used in most hydraulic systems: (1) control of the liquid pressure, (2)control of the liquid flow rate, and (3) control of the direct
12、ion of flow of the liquid.Hydraulic drives are used in preference to mechanical systems when(1) powers is to be transmitted between point too far apart for chains or belts。 (2) high torque at low speed in required。 (3) a very compact unit is needed。 (4) a smooth transmission, free of vibration, is r
13、equired。(5) easy control of speed and direction is necessary。 and (6) output speed is varied steplessly.Fig. 1 gives a diagrammatic presentation of the components of a hydraulic installation. Electrically driven oil pressure pumps establish an oil flow for energy transmission, which is fed to hydrau
14、lic motors or hydraulic cylinders, converting it into mechanical energy. The control of the oil flow is by means of valves. The pressurized oil flow produces linear or rotary mechanical motion. The kinetic energy of the oil flow is comparatively low, and therefore the term hydrostatic driver is some
15、times used. There is little constructional difference between hydraulic motors and pumps. Any pump may be used as a motor. The quantity of oil flowing at any given time may be varied by means of regulating valves( as shown in Fig.7.1) or the use of variable-delivery pumps.The application of hydrauli
16、c power to the operation of machine tools is by no means new, though its adoption on such a wide scale as exists at present is comparatively recent. It was in fact in development of the modern self-contained pump unit that stimulated the growth of this form of machine tool operation.Hydraulic machin
17、e tool drive offers a great many advantages. One of them is that it can give infinitely-variable speed control over wide ranges. In addition, they can change the direction of drive as easily as they can vary the speed. As in many other types of machine, many complex mechanical linkages can be simpli
18、fied or even wholly eliminated by the use of hydraulics.The flexibility and resilience of hydraulic power is another great virtue of this form of drive. Apart from the smoothness of operation thus obtained, a great improvement is usually found in the surface finish on the work and the tool can make
19、heavier cuts without detriment and will last considerably longer without regrinding.Hydraulicandpneumaticsystem Thereare only three basic methods oftransmitting power:electrical,mechanical,and fluid power.Most applications actually use a combination of the three methods to obtain the most efficient
20、overall system. To properly determine which principle method to use,it is important to know the salient features of each type. For example, fluid systems can transmit power more economically over greater distances than can mechanical types. However, fluid systems are restricted to shorter distances
21、than are electrical systems.Hydraulic power transmission system are concerned with the generation, modelation, and control of pressure and flow,and in general such systems include:1.Pumps which convert available power from the prime mover to hydraulic power at the actuator.2.Valves which control the
22、 direction of pump-flow, the level of power produced, and the amount of fluid-flow to the actuators. The power level is determined by controlling both the flow and pressure level.3.Actcators which convert hydtaulic power to usable mechanical power output at the point required.4.The medium, which is
23、a liquid, provides rigid transmission and control as well as lubrication of componts, sealing in valves, and cooling of the system.5.Conncetots which link the various system components, provide power conductors for the fluid under pressure, and fluid flow return to tank(reservoir).6.Fluid storage an
24、d conditioning equipment which ensure sufficient quality and quantity as well as cooling of the fluid.Hydraulic systems are used in industrial applications such as stamping presses, steel mills, and general manufacturing, agricultural machines, mining industry, aviation, space technology, deep-sea e
25、xploration, transportion, marine technology, and offshore gas and petroleum exploration. In short, very few people get through a day of their lives without somehow benefiting from the technology of hydraulicks.The secret of hydraulic systems success and widespread use is its versatility and manageab
26、ility. Fluid power is not hindered by the geometry of the machine as is the case in mechanical systems. Also, power can be transmitted in almost limitless quantities because fluid systems are not so limited by the physical limitations of materials as are the electrical systems. For example, the perf
27、ormance of an electromangnet is limited by the saturation limit of steel. On the other hand, the power limit of fluid systems is limited only by the strength capacity of the material.Industry is going to depend more and more on automation in order to increase productivity. This includes remote and d
28、irect control of production operations, manufacturing processes, and materials handling. Fluid power is the muscle of automation because of advantages in the following four major categories.1.Ease and accuracy of control. By the use of simple levers and push buttons, the operator of a fluid power sy
29、stem can readily start, stop, speed up or slow down, and position forces which provide any desired horsepower with tolerances as precise as one ten-thousandth of an inch. 2.Multiplication of force. A fluid power system(without using cumbersome gears, pulleys, and levers) can multiply forces simply a
30、nd efficiently from a fraction of an ounce to several hundred tons of output.3.Constant force or torque. Only fluid power systems are capable of providing contant force or torque regardless of speed changes. This is accomplished whether the work output moves a few inches per hour, several hundred in
31、ches per minute, a few revolutions per hour, or thousands of revolutions per minute.4.Simplicity, safely, economy. In general, fluid power systems use fewer moving parts than comparable mechanical or electrical systems. Thus, they are simpler to maintain and operate. This, in turn, maximizes safety,
32、 companctness, and reliability. For example, a new power steering control designed has made all other kinds of power systems obsolete on many off-highway vehicles. The steering unit consists of a manually operated directional control valve and meter in a single body. Because the steering unit is fully fluid-linked, mechanical linkages, universal joints, bearings, reduction gears, etc, are eliminated. This provides a simple, compact system. In addition, very little input torque is required to produce the control needed for the toughest applica
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