1、2 运行.55 维护与保养。56 常见故障与排除方法。.57 运输与储存。.68 成套性及备件.69 注意事项.。6 英文说明书71、概述XOC01型15ppm舱底水报警装置用于船舶舱底油污水的连续检测,也可用于化工、石油、环保等领域用于含油污水的监测。 本仪器经中国船级社型式认可,技术性能符合MEPC.107 (49)决议(2003年7月18日通过)修订的船舶机器处所舱底水防污染设备指南和技术条件中第2部分15 ppm舱底水报警装置型式认可试验和性能技术条件及第3部分防污染设备型式认可环境试验技术条件规定。仪器设计结构紧凑、牢固,防护等为IP45,完全适合于船舶机舱等环境工作。XOC-01型
2、15ppm舱底水报警装置,具有测量结果显示、15PPm报警值设定、污水达标排放控制和正比于测量值的模拟信号输出等一系列功能。2、性能指标测量范围: 030PPm(当测量值40ppm时,显示值为80)测量精度: 1 PPm报警工作点: 15PPm重 量: 约13.5Kg输出模拟信号: 420mA 或 05V DC电源: AC220V10% 50Hz5使用工作环境:055正常工作,允许相对湿度在95100%中正常工作。3、结构简介XOC01型15ppm舱底水报警装置的结构示图见附图一.仪器的主要部件为测量室中光电转换器,在仪器面板上装有数据显示板,仪器箱体内部有数据处理电路板,电源和输出部件以及输
3、出信号,包括电源开关、保险丝盒、电源滤波器、报警控制继电器、输出接线柱等.4、使用方法1 安装1.1 箱体固定XOC-01型15ppm舱底水报警装置的安装尺寸见附图二。XOC-01型15ppm舱底水报警装置用四个M8螺栓将仪器垂直安装固定在安装部位。仪器在安装时应尽可能地靠近油水分离器的取样点,从而避免因取水样产生延时导致报警动作的延时,仪器的四周应有足够的空间以便日常维护。4.1.2管路连接仪器与外部管路连接参见附图三。管路安装推荐采用81mm紫铜管,仪器箱体的右侧(或左侧)中部的管路接头为取样水进口接头,出水接头在箱体顶部的出口部件上,管路间的连接均采用标准卡套接头。在仪器进水口的管路上,
4、安装一个“L”型手动球阀,用于无油清水和取样水的转换.样水采集点应考虑选择在分离器排放管的垂直部件上,以减少样液中所夹带的空气,使仪器的玻璃管内充满自下而上流动的样液。1.3 开、关箱门 仪器在运行时,请把仪器的箱门关好并锁死.如因接线、开或关仪器等必须打开箱门时,请按以下步骤进行操作:(1)把随机配带的钥匙正确地插入锁孔中.(2)左手用力按住箱门靠近锁孔的边缘不放,使箱门有一个稍微向下的位移,同时用右手逆时针转动钥匙90度.(3)用手将箱门打开.关箱门的操作步骤如下:(2)合上箱门,左手用力按住箱门靠近锁孔的边缘不放,使箱门有一个稍微向下的位移,同时用右手顺时针转动钥匙90度。(3)拔出钥匙
5、并妥善保管好,以备下次开箱时使用4 接线打开仪器箱门,可以看到在箱体底部有一接线端子排,共10个接线端子。电源、报警器以及控制电磁阀的电缆从仪器底部三个20mm的填料函中穿过与接线端子相连接。典型端子排接线图见附图四。其中,1号和2号接线端子为仪器外接电源,用来给仪器提供工作电源;3号和4号接线端子为辅助电源,可以用来给被控的报警器以及电磁阀提供工作电源;5、6、7号接线端子对应报警继电器1的辅助触点,6号端子为公共点,8、9、10号接线端子对应报警继电器2的辅助触点,9号端子为公共点,1号继电器通常用于报警, 2号继电器通常用于控制外部电磁阀.在仪器断电或报警情况下,5号和6号端子触点断开,
6、6号和7号端子触点接通, 8号和9号端子触点为断开,9号和10号端子触点接通;在仪器接通电源且运行在不报警状态时,5号和6号端子触点接通,6号和7号端子触点断开, 8号和9号端子触点接通,9号和10号端子触点断开。 4.2 运行仪器在运行前,必须对仪器进行下列检查:2。1 电气部分:1)接地端子是否可靠。2)供电电源电压是否与本仪器规定输入电压一致。2管路部分:检查所有管路是否有渗漏现象.3功能性检查:1)将电源开关拨向“ON”位,观察三位数码管是否有数值显示2)向仪器通入无油清水,观察三位LED显示是否为零。如因温度和湿度剧烈变化,三位LED显示不为零,则调整主板上电位器VR3,待为零后进行
7、下一步工作.3)观察仪器的出水流量,应在1L/min左右,如低于0.8L/min,则需进行流量调节。调节方法参见附图3的说明。4)当水样含油浓度超过15PPm,1号报警指示灯在2秒内点亮,同时1号继电器动作。如果浓度在6秒内还未降到15ppm以下时,2号报警指示灯点亮,同时2号继电器动作.5、维护与保养5.1 测量室玻璃管的维护与保养如果仪器的测量室玻璃管污染严重,会导致仪器的性能下降.所以仪器在使用1000小时后,须检查测量室玻璃管是否被污染,并进行维护保养一次,具体方法为:(1)关闭仪器电源,让清水通过仪器3分钟,然后切断进入仪器的水源,并使玻璃管内保持一部分清水。(2)拧下出水螺塞(逆时
8、针为松),用干净的软毛刷反复洗刷玻璃管,直至玻璃管干净为止.(3)拧上出水螺塞(顺时针为紧),接通仪器电源,让无油清水通过仪器,持续运行3分钟即可。5。2 当环境温度在0以下时,取样玻璃管内的残水应排放干净,以避免玻璃管破裂.5.3在关机前用清水清洗管路3分钟,再将电源开关断开,每次关机后至少停10秒后再开机,以保证仪器正常运行.6、常见故障及排除方法故障内容 故障原因 排除方法开机后无显示电源是否接通保险丝FU1、FU2断开接通电源更换FU1、FU2指示值一直偏高。测量玻璃管不清洁光电转换器损坏。电路板损坏。把玻璃管清洗干净检修光电转换器。检修电路板。指示值一直偏底.光电转换器老化.测量室玻
9、璃管漏水。更换光电转换器。更换玻璃管。指示超过报警值仍不报警。外接线不正确。保险丝FU3断开。报警继电器1损坏按附图4正确接线。更换FU3.更换报警继电器1仪器一直报警仪器箱门未关好关好仪器箱门电磁阀失控报警继电器2损坏更换报警继电器2未经专门培训的非专职人员,不得擅自检修仪器,以免造成故障的扩大和意外的损坏。7、运输与储存7.1仪器在包装运输前应将管路及测量室中的水排干,在包装完整条件下允许用一般交通工具运输,但须防止冲击、雨淋、日晒。7。2仪器应存放在环境温度为255;相对湿度不大于95%,空气中不含有腐蚀气体的室内。8、成套性及备件8。1成套性:1.1XOC-01型15ppm舱底水报警装
10、置 1台28接头 2只3保险丝 2A 3只8.1.4使用说明书 1份1.5产品合格证 1份6毛刷 1只9、注意事项9。1在使用本产品前请仔细阅读本说明书。9.2在使用本产品前请仔细核对供电电源。9.3本公司对本仪器于购入之日起一年内因制造原因产生的故障实行三包,。由于用户的人为原因造成的误操作、任意改造、修理等出现的故障以及用户不恰当的维护引起的故障和不可抗力的原因引起的损坏,本公司需收取维修成本费用。9.4仪器在出厂之前已经进行了严格的检查和试验,只有本公司员工或经本公司培训获得授权的人员才能对仪器进行校正,终端用户不得对本仪器进行校正,如果需要对仪器进行校正,请与本公司联系。地址:江西省九
11、江市生态工业园顺发路2号邮编:332000电话:、8326958、传真:MODEL 15ppm XOC01 BILGE ALARM OPERATION MANUALJIUJIANG GONGCHUANG MACHINERY EQUIPMENT CO.,LTD1 Summary。92 Performance parameters。3 Structure。4 Using method104.1 Installation.。101 Chamber mounting.104.1.2 Pipe connection。1.3 Open and close the chamber door.。.114 Wi
12、ring。2 Operation.。.125 Maintenance.。126 Trouble shooting137 Transportation and storage。138 Complete sets and spare parts149 Attentions14 SummaryModel XCO01 15ppm bilge water alarm instrument is not only used for the continuous detection of oil and sewage in the bilge of ship, but also used for the m
13、onitoring of oily waste water in the fields of chemical industry, petroleum and environmental protection etc. Model XCO01 15ppm bilge water alarm instrument has acquired the approval of CCS,and its technical performance conforms to the third part “ Authorization of Technical Conditions of Environmen
14、tal test of Antipollution Equipments”, the second section “ Authorized Test and Performance Technical Conditions of 15 ppm Warning Device for Bilge Water, MEPC。107 (49) Resolution - “Revised Guide and Technical Conditions of Antipollution Equipments for Bilge Water in Ship Craft which was passed on
15、the 18th, July of 2003. This instrument has the advantages of compacting and firm design structure, IP45 guard rank, so it can completely adapts to the working environment in cabin.Model XCO01 15ppm bilge water alarm instrument has a lot of functions, such as, to display measurement result, set 15pp
16、m warning value, output analog signal of sewage standard discharge control total amount to measurement value.2.Performance parameters Measurement range: 0-30ppm(When the measured sample water concentration is over 40ppm, digital pipe begins to show 80ppm)。Measurement precision:1 ppmAlarm point: 15pp
17、m Weight: about 13。5Kg Output analog signal: 420mA or 05VDCPower supply: AC2205%Operational environment: 055, relative humidity 95100%, normal3.StructureInside detailed structure of this instrument, see Figure 。Main component of this instrument is electricaloptical converter。 on the panel of instrum
18、ent is set data display panel. Inside of the instrument chamber,have a set data-processing circuit board。 on the bottom are power supply, output unit, including power switch, fuse box, mains filter, alarm control relay, output terminals etc。4、Using method1 Installation1.1 Chamber mountingInstallatio
19、n dimension of model XOC01 15ppm bilge water alarm instrument, see Figure。This instrument is fixed on installation site perpendicularly with four M8 bolts, near sampling point of oilwater separator as possible, in order to avoid of alarm delay caused by collecting water sample。 Around the instrument
20、, there should be enough space for convenient maintenance.1.2 Pipe connectionThe instrument connected with outside, see Figure 。It is commanded that pipe connection adopts 81mm red copper pipe。 Pipe joint in right middle of chamber is sample water intake joint, and outlet joint is on the outlet part
21、 of chamber top。 Pipe connections all adopt standard cutting sleeve joints。 On the intake pipe of oil water separator, two manual valves are fit, for conversion between clean water and sample water。 It had better to choose water sample collecting point on the perpendicular unit of discharge pipe of
22、oil water separator, in order to reduce entrapped air in sample liquid。 Make the sample glass tube of this instrument to be full of sample liquid that flows upwards. Avoid of collecting water sample from the top or bottom of horizontal segment of discharge pipe of oil water separator。4.1.3 Open and
23、close the chamber door When the instrument is running, please close and lock the chamber door。 If you have to open the chamber door because of wiring, starting-up or shuttingdown this instrument, please do it according to the following processes:(1)Plug the key which is supplied with the instrument
24、into locking hole correctly。(2)Press on the chamber door edge near locking hole with left hand, in order to make chamber door to move downwards a little, and while turn the key 90 degree withershins with right hand.(3)Open the chamber door.Close the chamber door according to the following processes:
25、(2)Close the chamber door, and press on the chamber door edge near locking hole with left hand, in order to make chamber door to move downwards a little, and while turn the key 90 degree clockwise with right hand.(3)Draw out the key and keep it well。4.1.4 WiringOpen the chamber door, and you can see
26、 10 wiring terminals, power, alarm instrument and control electromagnetic valve cable that is connected with wiring terminals through three 20mm stuffing box at the bottom of the instrument。 Typical terminal wirings, see figure 。No1/2 wiring terminals are external power supply of the instrument; No3
27、/4 wiring terminals are assistant power supply that supply work power to the controlled alarm instrument and electromagnetic valve; No 5/6/7 wiring terminals are corresponding to assistant contact point of alarm relay 1, and No 6 wiring terminal is common point; No 8/9/10 wiring terminals are corres
28、ponding to assistant contact point of alarm relay 2, and No 9 wiring terminal is common point. No 1 relay is used to alarm, and No 2 relay is used to control external electromagnetic valve. In the conditions of electrical outage or alarming, contact between No5 and No 6 terminal breaks, contact between No 6 an
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