1、2. Understand the up-to-date manufacturing processes of variant composites, including polyer composites, ceramic composites and metallic composites;3. Know how to test the basic properties of composite materials and related evaluation methods;4. Know the research progress and frontiers on the study
2、of composite materials.Except for the study of professional knowledge, the students are also encouraged to take part in various self-learning, discussions and presentations, in order to build up their self-confidence on acquiring knowledge and information directly from English reading or idea exchan
3、ging. The basic scope, range and quality of teaching have been stipulated in the outline, which acts as a guidance for the teaching and learning of the courseThe requirement of “understand” or “know” has been pointed out in the “Learning Objectives” section in every chapter.Teaching Contents and Req
4、uirements教学内容及要求OutlinePART I FUNDAMENTALS OF COMPOSITE MATERIALS Chapter 1 Introduction to Composite Materials 1.1 Definition of composites1.2 Composition of composites1.3 Classification of composites 1.4 Nomenclature/ Terminology1.5 Fabric structures1.6 Examples of commercially used compositesChap
5、ter 2 Mechanical properties of composites2.1 Performance of composite materials2.2 Load transfer from matrix to fiber2.3 Mechanical properties2.4 Fracture mode in compositesChapter 3 Polymer composites3.1 Introduction to polymer composites3.2 Classification3.3 Constituents of Fiber-Reinforced Compos
6、ites3.4 Polymer Matrix Composites3.5 Incorporation of Fibers into MatrixChapter 4 Ceramic composites 4.1 Introduction4.2 Property of CMCs4.3 The category of ceramic matrix composites4.4 Fabrication process for ceramic composites4.5 Machining and joiningChapter 5 Metallic composites5.1 Introduction5.
7、2 Fabrication of metallic composites5.3 The application of metallic matrix compositesChapter 6 Polymer nanocomposites6.1 Introduction6.2 Preparation of nanocomposite6.3 Blending6.4 Sol-Gel Process6.5 In Situ Polymerization6.6 Colloidal Nanocomposites6.7 Incompatibility of polymers and minerals6.8 Ch
8、aracterization and Properties6.9 ApplicationsPART II PROGRESS ON COMPOSITE MATERIALS Chapter 7 Natural Fiber Composites7.1 Progress and importance of plant fibers reinforced polymer composites; 7.2 Surface problem of fibrematrix adhesion;7.3 Approaches for manufacturing all-plant fiber composites;7.
9、4 Applications7.5 A research Example: Sisal fiber break materials 7.6 ConclusionsChapter 8 Polymer/MMT Composites8.1 Introduction8.2 Composition of polymer/MMT nanocomposite8.3 Organic modification of layered silicates8.4 Nanocomposite structures and characterization8.5 Preparation of nanocomposites
10、8.6 Nanocomposite properties8.7 Nanocomposites: advantages and applicationsChapter 9 Polymer/CNT (Carbon nanotube) Composites9.1 Introduction9.2 Mechanical Properties of Nanotubes9.3 System Requirements for Mechanical Reinforcement9.4 Polymer Composite Processing9.5 Mechanical Properties of PolymerN
11、anotube Composites9.6 Conclusions and Future OutlookChapter 10 Flame Retardant Polymer Nanocomposites10.1 The needs of fire retardency 10.2 Fire stages10.3 Fire hazards 10.4 Evaluation of fire and fire retardant nanocomposites. 10.5 Mechanism of thermal degradation10.6 Charring, the formation of cha
12、r, the role of char10.7 Introduction to fire retardancy10.8 Modification of polymers10.9 Traditional fire retardants10.10 A research example: Introduction to flame retardant clay nanocomposites10.11 Other kind fire retardant nanocompositesChapter 11 Multifunctional Ceramic Matrix Composites11.1 Intr
13、oduction11.2 Multifunctional Ceramic-Polymer composites11.3 Multifunctional Ceramic-metal composites11.4 Multifunctional Ceramic-ceramic composites11.5 ConclusionsChapter 12 Piezoelectric Composites12.1 Piezoelectric material characteristic12.2 Piezoelectric material type 12.3 Piezoelectric composit
14、e12.4 Fabrication of piezoelectric composite12.5 ApplicationsChapter 13 Structural Ceramic Composites13.1 The general introduction to structural ceramics13.2 The processing of structural ceramics.13.3 Sillicon nitride composites: An example13.4 Principles to the ceramic composites. 13.5 Mechanisms f
15、or particles strengthening.13.6 More examples of ceramic composites.教学内容与要求Part I: Fundamentals of Composite MaterialsChapter 1 Introduction of compositesThe basic definition, classification and characteristics of composite materials are introduced in this chapter.【Learning Objectives】1. Know the ge
16、neral definition and the properties of composites 2. Know the classification of composite material3. Understand the characteristics of composites 【Teaching Contents】Key points: The use of different types of fabrics and the importance of the fabric direction The different types of matrix phases upon
17、which composites are based. The function of the primary and secondary phase in a composite material. The difference between simple and advanced composites The advantages and disadvantages of plastics and composites1.1. Definition of composites 1.1.1Requirements for composites v two or more chemicall
18、y distinct constituentsv distinct interface separating constituents (different phases)v significant property difference ( 5 times) among constituentsv significant volume fraction ( 10% ) 1.1.2 Properties of compositesv Consists of two phases and have different phases v Keep property difference among
19、 constituents v Available to be desigh 1.1.3 Costs of composite manufacturev Material costs - higher for composites Constituent materials (e.g., fibers and resin) Processing costs - embedding fibers in matrix not required for metals Carbon fibers order of magnitude higher than aluminumv Design costs
20、 - lower for composites Can reduce the number of parts in a complex assembly by designing the material in combination with the structurev Increased performance must justify higher material costs1.2. Composition of Composites 1.2.1 Materials and Civilization1.2.2 Composition of Composites Composite m
21、aterial system continuous phase (matrix) discontinuous phases (reinforcements)1.2.3 Types of Composite Materials There are five basic types of composite materials: Fiber, particle, flake, laminar or layered and filled composites.A. Fiber Composites 1-D gives maximum strength in one direction. 2-D gi
22、ves strength in two directions. Isotropic gives strength equally in all directions. Composite strength depends on following factors: Inherent fiber strength, Fiber length, Number of flaws Fiber shape The bonding of the fiber (equally stress distribution) Voids Moisture (coupling agents)B. Particle C
23、omposites Particles usually reinforce a composite equally in all directions (called isotropic). Plastics, cermets and metals are examples of particles. Particles used to strengthen a matrix do not do so in the same way as fibers. For one thing, particles are not directional like fibers. Spread at ra
24、ndom through out a matrix, particles tend to reinforce in all directions equally. Cermets OxideBased Cermets CarbideBased Cermets Metalplastic particle composites Metalinmetal Particle Composites and Dispersion Hardened AlloysC. Flake Composites Flakes, because of their shape, usually reinforce in 2
25、-D. Two common flake materials are glass and mica. (Also aluminum is used as metal flakes) A flake composite consists of thin, flat flakes held together by a binder or placed in a matrix. Almost all flake composite matrixes are plastic resins. The most important flake materials are: Aluminum Mica Gl
26、ass Basically, flakes will provide: Uniform mechanical properties in the plane of the flakes Higher strength Higher flexural modulus Higher dielectric strength and heat resistance Better resistance to penetration by liquids and vapor Lower cost D. Laminar Composites Like all composites laminar compo
27、sites aim at combining constituents to produce properties that neither constituent alone would have. In laminar composites outer metal is not called a matrix but a face. The inner metal, even if stronger, is not called a reinforcement. It is called a base. We can divide laminar composites into three basic types: Unreinforcedlayer composites (1) AllMetal (2) MetalNonmetal (metal with plastic, rubber, etc.) (3) Nonmetal (glassplastic laminates, etc.) Reinforcedlayer co
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