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蒸汽机锅炉模型 热管Word文档下载推荐.docx

1、The three on the right are for the outside of the heads,while the anvil and another punch is for the inside to hold the rivet in place while swagging and peening the head over.三个在右边,是为外面的元首,而砧和另一冲床是为内举行铆钉在的地方,而swagging和喷丸头以上。PM gives an excellent discription of how to make the tools,harden them and

2、also how to properly set them.时给出了一个良好的discription如何使工具,变硬,他们也如何正确设置。Also shown is how to make the flaring and rounding over tool for installing the firetubes.还表明,是如何使燃烧和四舍五入,超过的工具,安装firetubes。Again they give agreat discription of how to do this.再次给予他们一个伟大discription如何做到这一点。To the left is the anvil

3、tool that is used to hold the rivets while you set them in place by peening them.到左边是砧的工具,是用来举行铆钉,而您所设定的,他们在的地方,由喷丸他们。Its really asimple job taking only about aminute for each one.它真是一个简单的就业考虑,只有约一分钟,每1。Notice on the two tools on the right side have bands on them.通知就这两个工具在右侧有阶,对他们的影响。The middle one

4、with the longer band is the deeper of the two which are hard to tell apart.中东一与较长的波段是更深的两个,这是很难说,除了。The one on the right has ashallow band indicating the hole in the end is shorter.一个在右边有一个浅带,表明该洞在年底较短。It makes it alot easier when installing them.它使很多时,更容易安装。The picture on the left shows how Iadded

5、three pieces of 1/4square to my anvil to help hold it in my vise.You can see where Itacked two on the top and there is also one on the bottom.My vise was allowing it to slip down and this prevented it from moving.图片在左边显示我如何补充,三件1/4广场,我的砧,以协助举行,它在我vise。你可以看到我tacked两个对顶,也有一对底部。vise是我的允许它的支路下来,这使它无法移动。

6、Shown is the flaring tool used for the boiler tubes,The one on the left is used for rounding over the tubes while the right one is used to start the flare so the left one can bend them down flat.显示是燃烧的工具,用于锅炉管,一个在左边是用于四舍五入超过管,而正确的,一个是用来启动耀斑,使左边的人可以弯下来的单位。The thirteen boiler tubes were cut to length

7、with my small cutoff tool.该13锅炉管被切断,以长度与我的小截止工具。Its great for small pieces of copper and brass.其强大的为小件铜和黄铜。I wouldnt want to cut much larger than these tools.我不会要削减远远大于这些工具。I bought it from for 20 dollars on sale.我买它从为20美元出售。A good deal for the money!是一个很好的协议,为钱!The pieces were then deburred and the

8、 ends cleaned for soldering该件当时deburred和结束清理焊接While making the tools Ialso made four wooden blocks to use as spacers between the top and bottom sheets.而决策的工具,我也取得了4块木制使用作为间隔之间的顶部和底部的工作表。This enables you to use abolt provided to flare out the tubes这样,您就可以使用螺栓提供耀斑列管Here we have seven tubes installed w

9、ith six to go.在这里,我们有七管安装6路要走。Use adrop of oil on the end of the flaring tool as it makes it much easier and does abetter job.使用减少了对石油的结尾部分燃烧的工具,因为它使得它容易得多,并做得更好。You can clean the oil off before soldering.您可以清洁石油起飞前,焊锡。I thoght this might be aproblem but after using agood degreser and some alchol it

10、 soldered just fine.i thoght这可能是一个问题,但用后一个良好的degreser和一些酒精,它焊接刚才的罚款。Im getting ready to flare the tube first and then round over the end using the other side of the tool.我准备耀斑管,然后第一轮比上年末使用对方的工具。It only taks afew minutes to install each tube.它只是taks了数分钟,安装每个管。The whole job took less than an hour.整个工作

11、用了不到1小时。-Heres good picture of the boiler tube tool.这里的好图片的锅炉管的工具。I changed mine alittle from what PM showed in his drawings.我改变小煤矿从什么时表明,在他的图纸。On the left side of the tool Imade the part that goes in the tube with a2 degree taper to try and expand the tubing as its flared.在左侧的工具,我那部分有云,在管内2度锥度尝试和扩大

12、油管作为其爆发。You can see the backup wooden blocks in this picture.你可以看到备份的木制座在这方面的图片。There is also asmall radius as PM shows on the drawings.还有一个小半径作为时,表明对图纸。This gives anice radius when the tubes are bent over.这使尼斯半径时,管热衷。I didnt try to anneal the tubes as they bent just fine with no splitting at all.我没

13、有尝试退火管,因为他们一意孤行,只是罚款,没有分裂,在所有。I helped afriend build his boiler acouple of years ago and we had aproblem fitting the two ends into the boiler sheel and keeping thm tight to the flares.我帮一个朋友建立他的锅炉在数年前和我们有一个问题,拟合两端进入锅炉sheel和保持thm紧绌,向照明弹。That is why Iput asmall angle on my tool to try and keep them ti

14、ght.这就是为什么我提出一个小角度对我的工具,试图让他们紧张。It worked well but Ialso deceided to silver solder them in place before sliding it into the boiler shell.The joints came out well using the solder and flux that PM gives you in the boiler kit.它运作良好,但我也deceided银焊料的地方,他们在之前,滑动到锅炉shell.the关节出来,以及使用焊料和助焊剂时说,让您在锅炉试剂盒。I did

15、 burn the flux alittle but no problems at the joints.我本来烧伤通量小,但没有问题的接缝。m not sure what the silver content is but it seems alittle softer than most.我不知道是什么银的内容是,但似乎有点软,比大多数。m sure itll hold up just fine.我敢肯定,这将阻碍了刚才的罚款。I left three of the wooden blocks in place while soldering it up.我离开的三个木座在的地方,而焊接起

16、来。Notice how well the solder flowed thru from the overside of the joint.通知如何好焊料流到通过从overside的联合。m willing to bet the farm that these joints wont leak.我愿意打赌,农场,这些关节不会泄漏。I used aoxygen acetylene brazing torch set on the soft side.我用一氧气乙炔焊炬定于软的一面。A size 0gives you more than enough heat.大小0让您足够多的热量。A pr

17、opane torch such as burns-o-matic should work just fine also.丙烷火炬,如烧伤-邻专题的工作应该也只是罚款。A picture of the other end一张图片的另一端A pictures worth athousand words!1一图胜千言!I was happy the way everything was going at this point.我很高兴的方式,一切准备在这一点上。Now for fitting it together and drilling the rivet holes.现在装修一起来和钻井铆钉

18、孔。Most people you talk to hate this part but Ifound it to be very enjoyable.大多数人都请您谈恨这部分,但我发现它是非常愉快。I had anew laser to help locate the holes and the tools were all set to go so lets get at it.我有一个新的激光,以帮助找出漏洞和工具均设定为这样可以让得到它。A template for all the holes were given on the blue prints.模板为所有这些漏洞大都是由于对蓝

19、版画。I simply copied it on my scanner and tried it on the outside boiler shell.我只是复制,它在我的扫描仪,并试图将它外面的锅炉壳。To my suprise it fit very well and was only off an RCH.我感到惊讶,它适合非常好,只是小康二一。If you dont know dont ask!如果您不知道不要问!I started by drilling all the holes out for the inlets and outlets of the boiler.我开始钻所

20、有孔为入口和出口锅炉。I had to file and sand down the boiler tube sheets to fit into the boiler shell.我不得不文件和砂下来,锅炉管板,以符合锅炉壳。I made fast work of it by chucking it in my lathe and let that do the work for me.我快速的工作,它的夹具,它在我的车床,让这样的工作对我来说。If you look close in the picture you can see the red light from my laser c

21、enter finder.如果你看看密切在图片中,您可以看到红灯,从我的激光中心查找。A really great tool and time saver!一个真正的伟大的工具,并节省时间!A 60 dollar tool from the 60美元的工具,由The instructions tell you to just start with 4rivets in the top and bottom sheets to begin with.的指示,告诉你,刚才开始与四铆钉在顶部和底部的表开始。I thought it would be best to follow what they

22、want you to do.我认为这将是最好的跟随他们想要你做。Generally Iget ahead of myself and found out later if Ifollowed instructions Iwouldnt have painted myself into the corner of the room.一般我未来的自己,发现后,如果我遵循的指示,我也不会画到自己的角落房间。It comes only with age!它不仅与年龄!-The first eight holes were drilled and then then then the tubes we

23、re taken out of the shell and the holes were deburred.第一八洞钻出,然后,然后的话,管带出蚬壳和洞deburred。The tubes were installed back into the boiler shell.这些铝管安装到锅炉壳。The eight rivets were then installed in place by using the anvil on the inside and setting the rivet with the first tool to bring everything up nice and

24、 tight.8个铆钉,然后安装在的地方,用对砧内设置铆钉与第一工具,使所有的尼斯和紧迫。The second tool was then used to swage out the rivet.第二个工具,然后用于swage出铆钉。The firt tool required two light blows until you could see the pieces come together.该firt工具所需的二轻的打击,直到您可以看到件走到一起。The second tool also required two good hits using a10 ounce ball peen.

25、第二个工具,还需要两个很好的安打使用十盎司球peen。The rivet was then pounded down with 2or three ligher blows using no tool at alol.铆钉,当时冲击,下降2个或3 ligher打击使用没有工具alol。It was then given two or three good hits with the rounding over tool.当时由于两个或三个良好的安打与四舍五入超过工具。After acareful look Idressed it up to look uniform with five or

26、six lighter blows.经过仔细研究i穿着起来看看制服与五或六轻的打击。By then Icould feel the new rounded head becoming work hardened.通过的话,我可以感觉到新四舍五入成为头部的工作硬化。Each rivet only takes aminute or two to do.每个铆钉只需要一两分钟的事。The eight rivets drew everything up nice and tight so Idrilled the rest of the holes for the rivets.8个铆钉提请所有的尼斯

27、和紧迫,所以我钻出其余的孔为铆钉。I used asmall grinder with awheel to clean up all of the burrs the drill left behide.我用一个小磨床与砂轮清理所有的毛刺演练左behide。I then drilled the four holes for mounting the boiler to its base and also the top smoke hood.然后我钻四个洞安装锅炉,其基地也顶端烟雾遮光罩。Rivets铆钉All全部Done!做完!I then soldered up the top and b

28、ottom of the boiler.当时我焊接起来的顶部和底部锅炉。I only used the torch on the outside of the boiler as Iwanted the heat to pull the solder thur to the rivets heads on the outside.我只用过的火炬,对外面的锅炉,正如我希望的热拉焊星期四向铆钉元首对外部。I took the time to hit every rivet from the inside.我的时间,以达到每一个铆钉从内。Hopefully the solder will pull

29、to the outside and leave anice finish there.希望焊料将退出向外界留下尼斯完成。It sure looks good on the outside providing theres no leaks.它肯定看起来很不错对外部提供,有没有泄漏。t bet the farm on this one!我不会打赌,该农场就这一个!Plain soap and water was used to clean the flux.平原肥皂和水,用清洁的通量。Checking the outside rivets Ican see solder under most

30、all of the heads.检查以外的铆钉,我可以看到焊下,大部分所有的元首。It will clean up nicely and hopefully there will be no leaks将清理好,并希望将不会有任何泄漏I deceided to do alow pressure air test followed by ahydro test so ahose barb was machined up with a1/4 X40 thread to fit one of the openings.i deceided做低气压的空气测试,然后由水力试验,使胶管烧烤被加工了一个1/440线程,以适应一个开口。Note the rubber band installed under the rivets to help hold the soap solution near the riveted joints.注意:橡皮筋下安装铆钉,以协助举行肥皂解决附近的铆接接头。After alow presure air test of 20 lbs.后

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