1、 Shortcut=CGTECH_SAMPLES File Name=mcdblock.usr,Open (3坐标立铣) If prompted, respond as follows:Reset cut model?Reset / Save changes?No2. To improve visibility of tool profiles, rotate the view another 50 degrees X- View Layout Standard 1 View Orient Increment=50, X- Fit Close 3. Change the position of
2、 the program zero (Work Offset G54) Axes Driven Point Zero Setup G-Code Settings; Tables Highlight the table record below Work Offsets Add/Modify Select From/To Location In the From row, Name = Tool In the To row, Name = Stock Offset= -2 0 4.6 Modify OK 4. Access the Tool Manager and create a new To
3、ol Library file Tool Manager New 5. Use the Profile option to describe the corner round form tool shown below (use tool ID 999) Add New Tool Mill ID=999 Description=CORNER RND EM Cutter. Profile Add - addsPointX=0.0000 Z=0.0000 Grid Size = .5 Pick point 1 grid right from the tool origin point. (Note
4、 thatGridSize is .5, also the current cursor position is indicated next to the ZX axes.) Point X=0.5000Z=0.000 appears in the profile list. Arc Pick arc center point atX=1.0000,Z=0.0000 Pick arc end point atX=1.0000Z=0.5000 Pick point atZ=1.0000 X=0.5000Z=1.5000 (VERICUT will automatically add point
5、X=0.0000Z=1.5000 to close the cutter profile on the tool centerline) Flute Length=1.0 OK 6. Describe the 3.0 diameter holder of tool ID , then add tool to the library Holder. Profile Pick point atX=1.5000 Hint: It might be necessary toZoom Out orPan on the grid to see the next point. After picking,
6、useFit to see the entire profile. Z=3.0000 InTool Displayright-clickFit, if necessary. 7. Save the tool in a Tool Library file named special.tls and close the Tool Manager File Save As Shortcut=Working Directory File Name=special.tls,Save Close, Yes 8. Override tool changes to make Tool Library tool
7、 the active tool Setup Toolpath Tool Override=999,OK 9. Cut the model- how many errors were detected? Play to End SelectInfo Status - Errors=7, the portion of the cutter exceeding theFlute Lengthgenerates errors when in contact with the material. Close 10. Use tool holders, then reset and cut the mo
8、del Motion Display Holders in Workpiece View, OK Reset Model, Yes 11. How many and what type(s) of errors were detected?Info Status -Errors=16 Scroll up theMessage Areato see the error messages 12. Add tool 998 to the Tool Library to represent the carbide insert shell mill shown below (use the holde
9、r from ID Cutter: Add ID=998 Description=4.0D .25R SHELL MILL Cutter. Profile GridSize=.25 Pick point atX=0.0000Z=.2500 Z=0.2500 Arc, ArcDir=CCW X=1.7500 Shank:Z= -0.2500, then editZ= -0.2500 =-0.3000 Z=1.5000 Reference the holder in tool ID 999: Reference Reference ID=999 In the view below you can
10、see the non-cutting collision zone under the tool. An error is caused if that portion of the tool assembly removes material. To see this on your tool assemblyuseDynamic X (or XY) Rotation. 13. Save the Tool Library, set tool Override to tool , then reset and cut the model Save Close Tool Override=99
11、8, Note the error Error, HOLDER removed material . issued by VERICUT when the shell mill plunges into material.Session 10T- Turning Tool Profiles(cls文件 刀具设计)s Tool Manager to define a tool assembly (cutter and holder) via profile descriptions. The Tool Manager allows tools having almost any shape to
12、 be easily defined. For simple profiles, the points can be sketched directly on the tool manager profile sketcher. For more complex shapes, points can be obtained from a CAD system and entered manually. vcturn3.usr Shortcut=CGTECH_SAMPLES File Name=vcturn3.usr, Open If prompted, respond as follows:
13、Reset cut model? Reset / Save changes? No 2. Access the Tool Manager and create a new Tool Library file3. Use the Profile option to describe the rough turning tool shown below (use tool ID 1 Turn Description=.06RAD OD CUTTER Insert. Add - adds Point Z=0.0000 X=0.0000 Because of the small scale of ce
14、rtain points, it will be easier to edit the added points rather than to set a small enough grid Edit the values for the first point to Z=0.0270 X=1.0000 Add Edit the values for the new point to Z=-0.0590 X=0.0050 Edit the values for the new arc to Z=0.0000 X=0.0000 Radius=0.0600 Arc Direction=CCW Ed
15、it the values for the new point to Z=0.0250 X=-0.0540 Edit the values for the new point to Z=1.2500 X=0.5200 Edit the values for the new point to Z=1.2500 X=1.0000 Press 4. Use the Profile option to describe the finish turning tool ID 2 Description=.03RAD OD CUTTER Edit the values for the first poin
16、t to Z=0.1910 X=1.0000 Edit the values for the new point to Z=-0.0290 X=0.0060 Edit the values for the new arc to Z=0.0000 X=0.0000 Radius=0.0300 Arc Direction=CCW Edit the values for the new point to Z=0.0110 X=-0.0280 Edit the values for the new point to Z=1.2500 X=0.4800 5. Create a 1/2 dia. dril
17、l ID 3 Mill Description=.5DIA. DRILL Drill Diameter(D)=.5, Drill Point Angle (A)=118, Height=2, Flute Length=1.75 6. Use the Profile option to describe the Inside Diameter rough turning insert tool ID 4 Turn Description=.06RAD ID CUTTER Edit the values for the first point to Z=0.0050 X=-0.7500 Edit
18、the values for the new point to Z=-0.060 X=-0.0050 Edit the values for the new arc to Z=0.0000 X=0.0000 Radius=0.0600 Arc Direction=CW Edit the values for the new point to Z=0.0250 X=0.0540 Edit the values for the new point to Z=1.0000 X=-0.4000 Edit the values for the new point to Z=1.0000 X=-0.750
19、0 7. Use the Profile option to describe the Inside Diameter finish turning insert tool ID 5 Description=.03RAD ID CUTTER Edit the values for the first point to Z=0.1360 X=-0.7500 Edit the values for the new point to Z=-0.029 X=-0.0060 Edit the values for the new arc to Z=0.0000 X=0.0000 Radius=0.030
20、0 Arc Direction=CW Edit the values for the new point to Z=0.0110 X=0.0280 Edit the values for the new point to Z=1.0000 X=-0.3800 8. Create the rough OD grooving insert tool ID 6 Description=.03RAD GROOVING TOOL (groove insert) Square,Single End Width(W)=.25 Length(L)=1 Thickness=0.1 Radius (R)=.030 C =.175 D =0.75 9. Use the Profile option to describe the Inside Diameter finish grooving in
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