1、货仓部WH. Dept运作部OP Dept.采购开发部Sourci ng Dept工程部Engin eeri ng Dept人事&行政部HR & Admi n. DeptXX不可拷贝!It is not allowed to make any copy without authorization1. Revisi on History 修订记录REVISION版本DESCRIPTION OF CHANGE修订内容ORIGINATOR起草人RELEASE DATE发行日期01Original Release 新版发行XXX20XX-10-082. Purpose 目的:Define a clea
2、r procedure for New Products Desig n and Developme nt 给新产品设计和开发定义明确的程序3. Scope 范围Apply to all the products that STARRY develop and manu facture 适用于所有本公司开发和生产的产品4. Referenee Document 参考文件4.1. Quality Manual 质量手册4.2. ECN procedure工程变更通知程序4.3. BOM Creation procedure BOM 制做程序5. Definition 定义5.1. BOM -Bi
3、ll of Material 物料清单5.2. ECN -Engineering Change NoticeX程变更通知5.3. NPI -New Product Introduction 新产品介绍会5.4. PR -Purchasing Requisition采购申请单6. Responsibility 职责6.1. D&D manager开发部经理:6.1.1. Appo int product developer review and validate the projects.指定产品开发员进行项目评审及确认6.1.2. Review the desig n requireme nt
4、, product specificati on and approve the desig n output.设计需求与产品规格评估及批准设计 输出。6.2. Product developer 产品开发员:6.2.1. Prepare project plan and follow 制定项目计划并跟进6.2.2. Prepare the desig n output 完成设计输出6.2.3. Prepare all the project docume nts 制定项目文件6.2.4. Coordinate NPI meeting 组织 NPI 会议6.3. Sourcing 采购开发:6
5、.3.1. Find new supplier and material for the new products 寻找新供应商和新产品物料6.4. Sample room Supervisor 板房主管:6.4.1.Sample room man ageme nt 管理板房6.4.2. Technical orientation to sample development 样品开发技术指导6.5. Pattern maker纸格师傅:6.5.1. Prepare new patter ns 制作纸格66 Graphic designer绘图员:6.6.1. Prepare new graph
6、ic accord ing to the desig n in put 根据设计输入制作图稿 6.7. Sample Room 板房:6.7.1. Prepare new samples accordi ng to the product developer in puts.根据产品开发员需求制作新样品7. General procedure 一般程序7.1. Design and development plan 设计和开发计戈U7.1.1. Customer or Designer Team of D&D Dept. creates new project brief 客户或设计开发部设计
7、师制做新项目介绍.7.1.2. D&D manager shall review the received design requirements.开发经理评审设计要求7.1.3. D&D man ager and appo in ted Product Developer makOroject Pla n 开发经理和项目产品开发员制做新项目计划7.2. Desig n and developme nt in puts 设计和开发输入7.2.1. Desig n and developme nt in puts shall in clude (but n ot limited to) the
8、requireme nts as followi ng items:设计和开发输入应包括(但不仅限于)以下要求:A. Brief, Drawing. Picture 项目介绍,图纸,图片B. Material requireme nts and testi ng物料和相关测试要求C. Other related docume nts其它相关文件7.2.2. All desig n and developme nt in puts shall be reviewed by the D&D Man ager and the Project Developer, com muni cate with
9、 the customer by Email, review the final in formatio n and confirm to move forward.所有设计和开发输入需由开发经理和产品开发员评审 ,通过邮件与客户沟通,评审最终资料并确认进行开发7.3. Design and development outputs 设计和开发输出The desig n outputs in clude (but not limit to) material card, molds, graphics, patter ns, samples, BOMThe detail worki ng pro
10、cess as followi ng:设计和开发输入应包括(但不仅限于)物料卡,模具,图稿,纸格,样品,BOM.详细工作顺序如下:7.3.1. D&D manager and Product Developer review and confirm what materials and molds should beordered开发经理和产品开发员评审并确认需采购的材料和模具7.3.2. Product Developer issue materials chemical and other legal requirements through Sourcing Departme nt to
11、 supplier产品开发员通过采购开发部通知供应商物料的化学和其它法规要求7.3.3. Product Developer issuePurchasing Requisition Form to Sourcing Department for sample materials产品开发员填写采购申请单给采购开发部采购物料7.3.4. Graphic Designer prepare graphic works绘图员制做图稿7.3.5. D&D manager and Product Developerreview and approve graphic works, Graphic Desig
12、ner in struct supplier to produce all the graphics works and molds 开发经理和产品开发员评审并确认图稿后,绘图员通知供应商进行装饰物和模具的制做7.3.6. Product Developer prepare 4 set of sample material card产品开发员准备四份样品物料卡7.3.7. Product Developer issueSample Request Formto the Sample Room产品开发员填写样板制 作单并发给板房7.3.8. Pattern Maker prepare patte
13、rn纸格师傅制做纸格7.3.9. Sample Room produce prototype (prototype only suitable for new sample).板房制做试板(初板只适用于新结构样板)7.3.10. D&D manager and Product Developerreview prototype, and if necessary, improving modification shall be carried out.开发经理和产品开发员评审试板,并在需要时修改试板7.3.11. After the prototype is accepted, Sample
14、Room produces final sample试板确认后,板房制做 确认板7.3.12. Make BOM according to BOM Creation Procedure 根据BOM 制做程序制做 BOM7.4. Design and Development review 设计与开发的评审See 7.2.2 / 7.3.5 / 7.3.10请看 7.2.2 / 7.3.5 / 7.3.107.5. Design and Development verification: 设计和开发的验证Fini shed samples shall be verified by the prod
15、uct developer accord ing to desig n in puts, and record ir Desig n and Developme nt Verificati on Report确认板需由产品开发员根据设计输入要求进行验证,并记录在设计开发验证报告7.6. Product developer issues a development Debit Note request for all invested molds产品开发员填写开发请款单并发给客户请款7.7. Design and Development validation 设计和开发的确认7.7.1. Pro
16、duct Developer gets final sample validation from customer.产品开发员从客户得至U样品 最终确认7.7.2. QE will con duct the Desig n and Developme nt validati on test to the first order shipme nt, and record in Desig n and Developme nt Validati on Report品质工程师在第一批生产出货时进行设计开发确认,并将结果记录在设计开发确认报告7.8. When new order received,
17、 the following action shall be taken: 当收至U新定单,需进行以下工作7.8.1.1. Product Developer issue BOM to MC for MRP preparation产品开发员发出BOM给MC运做MPR7.8.1.2. Product Developer prepare final approved material card and issue to Customer ServiceDepartme nt产品开发员制做确认物料卡并发给客户服务部7.8.1.3. Product Developer orga nize NPI me
18、et in旷品开发员组织召开新产品介绍会7.9. Design and Development change 设计和开发的修改7.9.1. Design and Development change control refer to Engineering Change Control Procedure计 和开发的修改请参考工程变更通知程序8. Appendix I 附件8.1. 设计开发流程图 Development Process Flow82 项目计划表 Project Plan Form8.3. 采购申请单 Purchasing Requisition84 样板制作单 Sample
19、Request Form8.5. 设计开发验证报告 Design and Development Verification Report8.6. 设计开发确认报告 Design and Development Validation Report8.7. 培训表格 Training Form附件8.1:设计开发流程图开发经理开发员开发采购员绘图员纸格师傅板房品质工程师项目计划表样品物料卡 样品制作单 采购申请单设计开发验证报告确认物料卡设计开发确认报告Attachment 8.1 : Design & Development Process FlowInquiry for new product
20、 desig n & developme ntD man agerD man ager and product developerD man ager,product developer,sourc ing buyer,graphic desig ner,patter n makerSample roomProduct developerQE附件8.2:Attachment 8.2 : Project Plan FormProject pla n formSample material card, Sample request form Purchas ing Requisiti on for
21、mDesig n anddevelopme ntverificati on reportApproved MaterialcardDesig n &validati on reportnew product project planCustomer : SKUs no: Starti ng Date:Collectio n: Total Qty: Update on:Developer:No 1 2 3 4 56 7 8 9 re 11 r: DayClarify all the product desig n in formati on with the customerBuy / Prep
22、are all the materialPrepare all the graphics art workPrepare SSP/EMB/HF/TF moldsPrepare PatternCut the materialSewi ng samplesDesig n reviewModify the samples accordi ng to the Desig n review comme ntsSend the samples to the customer for review and approvalBOM preperati onModify the samples accord i
23、ng to the customer comme ntsFi nal Quotatio n & Debit Note for the Developme nt charges - :附件8. 3:采购申请单Attachment 8.3 : Purchasing Requisition附件8. 4:样板制作单Attachment 8.4 : Sample Request Form附件8. 5:Attachment 8.5 : Design and Development Verification ReportDesig n and Developme nt verificati on repor
24、t 设计开发验证报告Customer 客户:Item name/number 款明款号 :验证内容 Verificatio n content:Project Name 项目名称Date日期:1.物料 /Materials:2.夕卜形 /Appearance:3.装饰物 /Decoration:4.结构 /Construction:5.其它技术功能要求 /other techinical feather:发现问题及解决措施Problem and solution:验证结论 Verificatio n con clusi on:开发员:开发部经理:日期:附件8. 6:Attachment 8.6
25、 : Design and Development Validation ReportDesig n and Developme nt validati on report设计幵发确认报告 Production code 生产单号Item name/number 款明款号: Date 日期:确认内容 Validation content:确认方式 Validation method:确认结论 validation conclusion:品质工程师 /Checked by QE:品质部经理 /Approved by QA manager:设计开发部经理 /Approved by D&D manager:附件8.7:培训表格Attachment 8.7 : Training FormEmployee n ame职工姓名Badge No.员工编号Trained by讲师Employee sig nature职工签名
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