司太立合金性能.docx

1、司太立合金性能司太立合金介绍司太立（Stellite）是一种能耐各种类型磨损和腐蚀以及高温氧化的硬质合金。即通常所说的钴基合金，司太立合金由美国人Elwood Hayness 于1907年发明。司太立合金是以钴作为主要成分，含有相当数量的镍、铬、钨和少量的钼、铌、钽、钛、镧等合金元素，偶而也还含有铁的一类合金。根据合金中成分不同，它们可以制成焊丝，粉末用于硬面堆焊，热喷涂、喷焊等工艺，也可以制成铸锻件和粉末冶金件。1. 铸棒连铸生产线，直径为2.5-8.0mm的钴基、镍基系列合金，成分均匀，无偏析，杂质含量少，表面光洁，直径公差小，长度可自由选择，适合于氧乙缺焊和钨极氩弧焊工艺。铸棒硬度化学成

2、分（重量%）典型用途CCrSiWFeMoNiCoMnStellite 1532.5029.501.2012.503.001.003.00Bal1.00阀座、轴承、刀口等Stellite 3542.4031.001.0012.503.003.00Bal1.00针阀座、阀座、轧钢导向辊Stellite 4480.9032.001.0013.501.000.500.50Bal0.50热压模、热挤压模、干电池工业Stellite 6431.2029.001.204.503.001.003.00Bal1.00发动机气门、高温高压阀门、涡轮机叶片Stellite 12471.4529.002.008.50

3、3.001.003.00Bal1.00高温高压阀门、锯齿、螺旋推杆等Stellite 20542.4532.501.0017.003.001.003.00Bal0.50轴承套筒、耐磨板Stellite 21200.2527.001.000.152.005.502.50Bal1.00涡轮机叶片、各种液体阀、阀座、热冲模等Stellite 31330.5025.501.007.502.001.0010.50Bal1.00燃气涡轮叶片Stellite 190583.2026.001.0014.005.001.003.00Bal1.00石油钻具Stellite 706421.2030.001.202.

4、005.002.00Bal1.00发动机气门、高温高压阀门Stellite 712502.0029.002.002.008.502.00Bal2.00高温高压阀门、螺旋推杆Tribaloy 400530.088.502.601.5028.501.50Bal用于高温强腐介质中的闸阀、挤塑器Tribaloy 800550.0818.003.401.5028.501.50Bal用于高温强腐介质中的闸阀、挤塑器Stellite F401.7525.501.101.150.6022.50Bal0.30内燃机进排气阀铸棒硬度化学成分（重量%）典型用途CCrSiWFeMoNiCoMnBDeloro 4040

5、0.307.503.502.200.10Bal0.101.70螺旋送料器、模芯、核工业中阀门的密封面Deloro 45450.378.753.804.000.10Bal0.102.00排气阀密封面、柱塞Deloro 50500.4511.254.002.800.10Bal0.102.20泵轴、纸浆刀、阀门、密封环、轴套Deloro 55550.5011.003.604.500.10Bal0.502.10阀门、密封环、轴套Deloro 60590.6515.004.304.000.10Bal0.103.10挤压模、螺旋筒体、泵叶、柱塞Deloro 6325560.5016.004.004.503

6、.00Bal0.103.50耐蚀泵、轴、轴套Tribaloy 700540.0815.503.401.5032.50Bal1.50核工业应用抗蚀抗氧化抗辐射Nistelle B冷硬0.101.001.005.0028.00Bal2.501.00高温耐蚀密封环2. 粉末合金粉末适用工艺包括等离子堆焊、等离子喷涂、氧-乙炔喷焊、高频重熔、超音速喷涂及粉末冶金等。粉末硬度化学成分（重量%）典型用途CCrSiWFeMoNiCoMnBStellite 1482.4030.501.0012.503.001.003.00Bal0.25阀座、轴承、刀口等Stellite 3482.3030.501.0012.

7、503.002.50Bal针阀座、阀座、轧钢导向辊Stellite 6381.1529.001.104.003.001.003.00Bal0.50发动机气门、高温高压阀门、涡轮机叶片Stellite 12421.4029.501.458.253.001.003.00Bal1.00高温高压阀门、锯齿、螺旋推杆等Stellite 20522.4532.501.0017.53.001.003.00Bal0.50轴承套筒、耐磨板Stellite 21280.2527.502.000.152.005.502.50Bal1.00涡轮机叶片、各种流体阀、阀座等Stellite 25冷硬0.1020.001.

8、0015.003.001.0010.00Bal1.50冲压、挤压模具Stellite 31310.5025.501.007.502.0010.50Bal1.00挤压模、燃气涡轮叶片Stellite 156431.6028.001.154.500.501.003.00Bal1.00高温高压阀门、热锻模Stellite 157500.1022.001.604.503.000.303.00Bal0.302.40摩托车阀顶端Stellite 158400.7526.001.905.503.000.503.00Bal0.100.70高温高压阀门、锯齿、螺旋推杆等Stellite 158W411.3031

9、.001.505.504.502.00Bal0.70阀座、高温高压阀门等Stellite F371.7525.501.1012.003.000.6022.50Bal0.50内燃机进排气阀Tribaloy X-40340.8525.000.307.501.0010.00Bal0.30冲压、挤压模具燃气涡轮叶片Tribaloy 400530.088.502.601.5028.501.50Bal用于高温强腐蚀介质中的闸阀、挤塑器Tribaloy 800530.0818.003.401.5028.501.50Bal用于高温强腐蚀介质中的闸阀、挤塑器Tribaloy 9000.0818.002.70Mo

10、:232.5016.00Bal阀座、密封圈、高温热轧辊stellite SF6410.7019.002.307.503.0013.50Bal1.001.70发动机气门、高温高压阀门Stellite SF12431.0019.002.809.003.0013.00Bal1.001.80高温高压阀门、热剪切刀刃等Stellite 706401.1029.002.00Mo:52.002.00Bal发动机气门、高温高压阀门Stellite 712471.9029.002.00Mo:8.52.002.00Bal高温高压阀门、螺旋推杆粉末硬度化学成分（重量%）典型用途Haystellite 16050%D

11、eloro60+50%WC（铸造cast）混料机叶片、刮板、风机叶片Haystellite 26065%Deloro60+35%WC（铸造cast）混料机叶片、刮板、风机叶片Haystellite 36085%Deloro60+15%WC（铸造cast）混料机叶片、刮板、风机叶片Haystellite 46040%Deloro60+60%WC（铸造cast）混料机叶片、刮板、风机叶片Haystellite 76070%Deloro60+30%WC（铸造cast）混料机叶片、刮板、风机叶片Haystellite 86060%Deloro60+40%WC（铸造cast）混料机叶片、刮板、风机叶片N

12、iWC 256075%Ni60+25%WC混料机叶片、刮板、风机叶片NiWC 356065%Ni60+35%WC风机叶片、螺旋输入器等JK112110(HV)12%Co/88%WC球阀、压缩机轴、泵密封圈等JK1171010(HV)17%Co/83%WC阀门、导向杆、压纸辊等JK1201000(HV)10%Co/4%Cr/86%WC球阀、吸纸辊等JK135850(HV)25%（80%Ni/20%Cr）/75%Cr3C2密封环，阀门、汽轮机叶片JK576550(HV)同Stellite6高温高压阀门JK6153800(HV)50%WC+50%Deloro 60拉丝塔轮、泵部件粉末硬度化学成分（重

13、量%）典型用途CCrSiWFeMoNiCoMnBNi 25250.203.508.00Bal1.50玻璃模具、各类成型模Ni 35350.3010.503.5010.00Bal2.00玻璃模具、各类成型模Ni 45450.4512.004.0010.00Bal0.102.40排气阀密封面、柱塞Ni 55550.7515.504.0014.003.00Bal3.00模具、凸轮、柱塞及排阀Ni 60590.8015.504.003.0015.00Bal3.50柱塞、拉丝辊筒、凸轮、机械易损件Ni 62611.0015.503.8014.00BalW:10.54.00造纸机磨盘、铲车铲齿Nistel

14、le B冷硬0.101.001.00V:0.35.0028.00Bal2.50高温耐蚀密封环Deloro 20200.034.502.00Bal0.70玻璃模具、各类成型模等Deloro 22220.200.102.850.50Bal0.501.45玻璃模具、各类成型模Deloro 22M2220.053.002.30Bal0.80玻璃模具、各类成型模等Deloro 28280.050.102.80Bal1.00玻璃模具、各类成型模等Deloro 30300.152.502.601.00Bal0.301.40滑轮、齿轮齿Deloro 35350.204.003.201.400.10Bal0.1

15、01.60玻璃模具、阀座Deloro 37360.154.502.60Bal1.00玻璃模具、各类成型模等Deloro 40400.307.503.502.300.10Bal0.101.70螺旋送料器、模芯等Deloro 50500.4011.004.002.700.10Bal0.102.20泵轴、纸浆刀、阀门、密封环、轴套Deloro60590.6515.004.304.000.10Bal0.103.10挤压模、螺旋筒体、泵叶、柱塞Deloro6325570.5016.004.003.004.503.00Bal0.103.50耐蚀泵轴、轴套Tribaloy 700540.0815.53.40

16、1.5032.50Bal1.50核工业应用抗蚀抗氧化抗辐射粉末硬度化学成分（重量%）典型用途CCrSiWFeMoNiCoMnBHK1582.51025Bal102.5离心浇注用粉HK3581104463Bal103.5离心浇注用粉HK5638.5522.5Bal112.5离心浇注用粉HK761222.55.5Bal3离心浇注用粉NiCo5621194646Bal102.5离心浇注用粉NiCo10560.583.54Bal1013.2离心浇注用粉3. 管状焊丝直径1.2mm-5.0mm、合金含量可50%的铁基、镍基、钴基、碳化钨、不锈钢等材料，用于埋弧焊、明弧焊、气体保护焊、线材电弧喷涂、氧-乙

17、炔焊等的管状焊丝、焊棒。可用于冶金、矿山、电力、机械等耐磨、耐蚀、耐高温场合。管状焊丝焊剂硬度化学成分（重量%）典型用途CCrSiMoMnFeWNiVB其他Delcrome 103107545.1527.501.502.50Bal磨煤辊Multipass 104431280.251.201.503.00Bal轧辊等堆焊过渡层及轴的修复Multipass 105431450.504.001.100.502.75Bal拖拉机惰轮、矿车轮、导辊Multipass 107431370.352.701.200.252.70Bal卷筒、拖拉机惰轮、矿车轮Multipass 1092600.453.100.

18、600.60Bal0.5管模、铝轧辊等Multipass 224107460.455.500.651.101.80Bal1.50各类轧辊及连铸第3区辊Multipass 224H107530.556.500.651.101.80Bal1.501.0热轧工作辊、支撑辊、开坯辊Multipass 224HC107580.757.700.751.801.70Bal2.601.0支撑辊、校直辊、助卷辊Multipass 225107590.906.000.501.200.80Bal8.60热轧支撑辊Multipass 235107600.459.002.200.70Bal8.40Co:10.50.30

19、热轧支撑辊Multipass 2360.283.100.702.000.70Bal1.900.65钢管成型辊Multipass 915107601.2020.000.500.70Bal4.00高速磨打击板等耐强冲击，强磨粒磨损场合Delstain 414-S260400.2014.000.501.001.40Bal4.20连铸辊等耐磨耐高温场合Delstain 420260460.4013.000.501.40Bal一般轧钢辊、刹车鼓、卷辊Delstain 423107450.3313.500.501.201.50Bal2.500.20连铸机辊、热轧辊堆焊Delstain 424H260490

20、.4012.000.500.902.20Bal1.40有色工作辊的堆焊Delstain 4302600.1019.000.500.70Bal0.60连铸辊等耐磨耐高温场合Delcrome 911107576.6036.500.400.40Bal磨煤辊堆焊Delcrome 100HD107576.8029.001.002.0BalZr:0.45磨煤辊等耐中等冲击，强磨粒磨损场合STW 101431HB:2500.251.350.550.601.35Bal0.25碳钢、低合金钢部件修复STW 102431360.252.950.551.001.00Bal1.350.10碳钢、低合金钢部件修复STW

21、 1030.353.000.702.001.40Bal0.60碳钢、低合金钢部件修复管状焊丝硬度化学成分（重量%）典型用途Tungsmooth 60A-9160%碳化钨、其余为钢管、A-91中的91为碳化钨颗粒硬度风机搅拌机叶片、采矿、建筑易损件管状焊丝硬度化学成分（重量%）典型用途CCrSiMoMnFeNiAl其他Delcrome 11-o503.2014.500.900.451.40Bal破碎机锤头、挖土机齿Delcrome 94-o573.2024.500.700.80Bal2.80筑路机零件、搅拌叶片Delcrome 100-o573.8026.501.401.301.90Bal磨煤辊

22、Delcrome 100HC-o605.5026.502.401.301.90Bal磨煤辊、破碎辊Delcrome 117-o432.3010.501.301.501.50Balzr:0.40Cu:0.40破碎辊、锤头Delcrome 150-o582.207.002.001.00BalV:0.20Ti:7.00水泥挤压辊、锤头、农具Delcrome 945-o575.0021.500.704.500.70BalW:2.00Nb:7.00高炉加料槽板、闸阀Build up350.150.900.900.401.80Bal碳钢、低合金钢恢复尺寸如齿轮、锤头Ni-Mang-o冷硬0.853.000.5014