加工中心精度检验要求规范.docx

1、加工中心精度检验要求规范 NO. 日 沛 電 腦 配 件（上 海） 有 限 公 司 RI PEI computer accessory (Shanghai) Co., Ltd. 加工中心精度检验規範 机 型： MODEL 机 号： SERIAL NO. CATALOGUE 1.0 静态精度检查 . 6 页PAGE STATIC ACCURACY INSPECION 2.0 定位精度检查 . 1 页PAGE POSITION ACCURACY INSPECTION 3.0 重复精度检查 . 1 页PAGE REPETITIONAL ACCURACY INSPECTION 4.0 循圓精度. 1

2、页PAGE PALLET ACCURACY 5.0 附件 . 页PAGE ACCESSARY 共 . 页PAGE 中國上海松江區新橋鎮申港路3636號No.3636 Shenggang Road,Xin Qiao Songjiang Shanghai China 核准者CONFIRMED检验者CHECKED检 验日 期DATE MCV F01 S001 Q301000003 940331-71.0静态精度STATIC ACCURACY INSPECTION 单位Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许

3、可 差Permissible deviation实 际测 量 值Measured value1.1床台X 轴方向运动之真直度Straightness of the X axis movementa.X-Z面内0.06/1000b.Y-Z面内1.2床台Y 轴方向运动之真直度Straightness of the Y axis movementa.X-Z面内0.06/1000b.Y-Z面内1-1 单位Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值M

4、easured value1.3床台X轴方向之运动与其上面之平行度Parallelism between movement in X axis direction and table upper surfaceX 500 0.02500X 800 0.025800X 1250 0.031250X 2000 0.041.4床台Y轴方向之运动与其上面之平行度Parallelism between movement in Y axis direction and table upper surfaceY 500 0.02500Y 800 0.025800Y 1250 0.031250Y 2000 0

5、.041.5X轴方向运动与床台基准沟侧面之平行度Parallelism between movement in X axis direction and Side surface of table reference slot每300mm的量测距离下许可差为0.015mm0.015for a measuringlength of 3001-2单位Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value1.6各轴方向相互运动之直

6、角度Perpendicularity Between movement in X axis direction and Y axis direction and Z axis directiona.X-Y轴Place0.012/300b.X-Z轴Place0.012/300c.Y-Z轴Place0.012/3001.7主轴中心线与床台面之直角度Perpendicularity between centerline of main spindle and table surface.旋径每300Per3000.015 1-3单位Unit : mm项次NO检查项目Inspection item测

7、试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value1.8主轴孔内面之偏摆Run out of spindle taper hole固定端At spindle side end of test bar0.005固定端300处At 300 position0.0151.9主轴轴线与Z轴轴线运动间的平行度Parallelism between the spindle axis and the Z-axis motiona:0.015/300b:0.015/3001.10主轴在Z轴方向之移(松)

8、动量Movement of main spindle in Z axis direction0.0051.11主轴端面之偏摆Run out of main spindle outer surface 1-40.011.12主軸外面之偏擺Run out of main spindle outer surface0.01mm1.13床檯X軸方向運動之直線度Straightness of table movement in the X axis.1.Apply a fixed indicator to the straight edge as the figure shown.2.Adjust to

9、 get reading at both ends of the straight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest value difference as the measurement value.0.01/3001.14床檯Y軸方向運動之直線度Straightness of table movement in the Y axis 1-51.Apply a fixed indicator to the straight edge as the figure shown.2.Adjus

10、t to get reading at both ends of the straight edge.2.Move the table 300 mm in X-axis direction.3.Record the largest value difference as the measurement value.0.01/3001.15旋轉檯旋轉偏擺Table runout(XY)0.015mm/3001.16旋轉檯旋轉偏擺Table runout(Z)0.005mm1.17車刀角度換刀後重複定位精度Repeatability of tool angle after tool change.

11、0.001mm1.18車刀角度停止後重複定位精度Repeatability of tool angle after tool stop.0.001mm1.20車刀加工後定位精度Repeatability of tool angle after machining part0.001mm1.21主軸振動檢測Spindle vibration detection0.6mm/s(Ref)2.0定位精度检查 Positioning accuracy inspection 单位Unit : mm项次NO检查项目Inspection item测 试 方 法 图Measuring method diagra

12、m许 可 差Permissible deviation实 际测 量 值Measured value2.1直线运动之定位精度ISO230-2循环次数:2次Positioning accuracy of straight line movementByISO230-2Cycle times: Two timesXL10000.011000L20000.015L20000.02YZ 单位Unit: sec2.2回转运动之定位精度Positioning accuracy of straight line movementByISO230-2Cycle times: Two timesC151-73.0

13、反复精度检查 Repetition accuracy inspection 单位Unit: sec项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value3.1直线运动之反复定位精度ISO230-2Positioning repeatability of straight line movementByISO230-2Cycle times: Two timesX0.006YZ 单位Unit: sec3.2回转运动之重复定位精度ISO230-2

14、Positioning repeatability of straight line movementByISO230-2Cycle times: Two timesC 8 1-83.0反复精度检查 Repetition accuracy inspection 单位Unit: sec项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value3.3Max reversal value最大反沖值Position accuracy qualified to ISO 230-2X0.006YZ4.0循圓精度检查 Repetition accuracy inspection 单位Unit: sec项次NO检查项目Inspection item测 试 方 法 图Measuring method diagram许 可 差Permissible deviation实 际测 量 值Measured value4.1循圓精度RoundnessGeometry contouring evaluated by Renishaw Ballbar system(ISO 230-1)XY0.015XZ 1-9