比亚迪M6手动变速器5T19结构图册.docx

1、比亚迪M6手动变速器5T19结构图册图2-1变速器前箱体及其外部附件图2-1序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701438前箱体FRONT TRANSMISSION CASE12BYD5T19-1602114分离轴承套筒SLEEVE，APART RELEASE BRG13BYD5T19-1602112M6X12六角法兰面螺栓HEXAGON BOLT WITH FLANGE M6X1244BYD5T-19-1602112分离臂螺钉15BYD5T19-1602113分离臂防尘罩OPERATING

2、FORK DUST COVER16BYD5T19-1602120分离臂合件OPERATING FORK ASSEMBLY17BYD5T19-1602110分离轴承单元BEARING CLUTCH UNIT1合件8图2-2变速器前箱体及其内部附件图2-2序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701438前箱体FRONT TRANSMISSION CASE12BYD5T19-1701436主轴油封OIL SEAL13BYD5T19-1701437机油导向板FAVOR BOARD， OIL14BYD5T

3、19-1701210圆柱滚子轴承（外圈）BEARING ，ROLLER15BYD5T19-1701431差速器油封OIL SEAL1图2-3变速器前箱体及变速传动机构图2-3序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701438前箱体FRONT TRANSMISSION CASE12BYD5T19-1701300差速器组件DIFF ASSY 、GEAR，FINAL DRIVEN GEAR1零件编号Part No见图2-103BYD5T19-3802080车速传感器组件SPEED SENSOR ASSE

4、MBLY14Q1420625T1F3带垫圈的螺栓BOLT, WASHER ASSEMBLED15Q5221018合箱定位销CLOSE BOX PIN，DOWEL36BYD5T19-1701448轴套BUSH17BYD5T19-1701434磁铁座SEAT， MAGNET18BYD5T19-1701435磁铁MAGNET29BYD5T19-1701446轴承压板RETAINER, BEARING110Q2580820T1F3M8X20内六角花形沉头螺钉INSIDE HEXAGON BOLT WITH DEEPCOPING M8X20211Q1420820T1F3M8X20六角头螺栓和弹簧垫圈组合

5、件 HEXAGON BOLT WITH SPRING GASKET WEAVE (8X20)112BYD5T19-1701100主轴总成SHAFT ASSEMBLED，INPUT1零件编号Part No见图2-1113BYD5T19-1701200副轴总成SHAFT ASSEMBLED，OUTPUT1零件编号Part No见图2-13图2-4变速器前、后箱体分总成图2-4序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701438前箱体FRONT TRANSMISSION CASE12BYD5T19-170

6、1439后箱体BLACK TRANSMISSION CASE1图2-4变速器前、后箱体分总成图2-4序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English3BYD5T19-1701432差速器调整垫片（1级）SPACER =0.801差速器调整垫片（2级）SPACER =0.85差速器调整垫片（3级）SPACER =0.90=0.90=0.95=1.00=1.05=1.10=1.15=1.20=1.25=1.30=1.35=1.40=1.45=1.50=1.55=1.60差速器调整垫片（4级）SPACER =0.95差速器调整垫片（

7、5级）SPACER =1.00图2-4变速器前、后箱体分总成图2-4序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English3BYD5T19-1701432差速器调整垫片（6级）SPACER =1.051差速器调整垫片（7级）SPACER =1.10差速器调整垫片（8级）SPACER =1.15差速器调整垫片（9级）SPACER =1.20差速器调整垫片（10级）SPACER =1.25差速器调整垫片（11级）SPACER =1.30差速器调整垫片（12级）SPACER =1.35差速器调整垫片（13级）SPACER =1.40差速器

8、调整垫片（14级）SPACER =1.45差速器调整垫片（15级）SPACER =1.50差速器调整垫片（16级）SPACER =1.55差速器调整垫片（17级）SPACER =1.60图2-5变速器前箱体及内部变速操纵机构图2-5序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701438前箱体FRONT TRANSMISSION CASE12BYD5T19-1702211三四档换档杆SHIFT LEVER SHIFTER(3RD&4TH)13BYD5T19-1702212三四档拨叉SHIFT FORK

9、SHIFTER（3RD&4TH）14BYD5T19-1702311五倒档换档杆SHIFT LEVER SHIFTER（5TH&REV）15BYD5T19-1702312五倒档拨叉SHIFT FORK SHIFTER（5TH&REV）16BYD5T19-1702313倒档换档臂SHIFT ARM SHIFTER（5TH&REV）17BYD5T19-1702315开口挡圈HATCH WARD OFF CIRCLE189.525 G10 b GB/T308-2002倒档轴限位钢球RAIL，REVERSE AXES BALL， STEEL29BYD5T19-1702314倒档互锁轴RAIL，REVER

10、SE INTERLOCK110BYD5T19-1702111一二档换档杆SHIFT LEVER SHIFTER（1ST&2ND）111BYD5T19-1702112一、 二档拨叉SHIFT FORK SHIFTER（1ST&2ND）112BYD5T19-1702410倒挡拨叉板组件LEVER ASSY，REV SHIFT113Q1420820T1F3M8X20六角头螺栓和弹簧垫圈组合件HEXAGON BOLT WITH SPRING GASKET WEAVE (8X20)214BYD5T19-1702414倒档拨块SHOE，REVERSE SHIFT BLOCK1图2-6变速器总成内部分解图图

11、2-6序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701438前箱体FRONT TRANSMISSION CASE12BYD5T19-1701439后箱体BLACK TRANSMISSION CASE13BYD5T19-1701510倒档空转齿轮组件GEAR ASSY，REVERSE IDLER14BYD5T19-1701521倒档空转齿轮轴SHAFT，REV IDLER GEAR15BYD5T19-17025545X26弹性销PIN， SPRING（5X26）36BYD5T19-1701444倒档轴螺

12、栓REVERSE GEAR BOLT17BYD5T19-1701445倒档轴螺栓垫片REVERSE BOLT GASKET18BYD5T19-1701401M10X40六角法兰面螺栓HEXAGON BOLT WITH FLANGE (1040)149BYD5T19-1-1701440自锁钢球组件SPRING ASSY， POPPET310BYD5T19-1701441自锁钢球组件垫片SPRING ASSY， POPPET GASKET311BYD5T19-1-1701460倒档自锁钢球组件SPRING ASSY， POPPET112BYD5T19-1701441自锁钢球组件垫片SPRING A

13、SSY， POPPET GASKET1图2-7变速器总成外部分解图图2-7序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1-1700010变速器总成T/M ASSY12BYD5T19-1-1702500手动换档总成SHAFT COMPL， CONTROL&SPRING， NEUTRAL RETURN1不含弹簧组件3Q1840820T1F3M8X20六角法兰面螺栓HEXAGON BOLT WITH FLANGE M8X2046BYD5T19-4113010倒车灯开关组件SWITCH ASSY， BACK LI

14、GHT18BYD5T19-1701443密封盖AIRPROOF COVER19BYD5T19-1701401M10X40六角法兰面螺栓HEXAGON BOLT WITH FLANGE（1040）210BYD5T19-1701447工艺堵头TECHNICS STOP UP111BYD5T19-1-3781100空档开关1图2-8外部变速操纵机构图2-8序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1-1700010变速器总成T/M ASSY12BYD5T19-1701450拉索支架组件PULL AND DUL

15、L WITH PLANK ASSEMBLED13Q1420820T1F3M8X20六角头螺栓和弹簧垫圈组合件BOLT， WASHER ASSEMBLED（8X20）24BYD5T19-1702610选档合件LEVER，SELECT ASSY15BYD5T19-1702631防尘盖COVER ， DUST16BYD5T19-1702636选档拨头SHOE， SELECT LEVER17Q1420820T1F3M8X20六角头螺栓和弹簧垫圈组合件HEXAGON BOLT WITH SPRING GASKET WEAVE（8X120）28BYD5T19-1701449双头螺栓BOTH BOLT49B

16、YD5T-19-1702635防尘套110BYD5T-19-1702633选档衬套1111BYD5T-19-1702634选档衬套2112BYD5T19-1702620选档支架合件113BYD5T19-1702632平垫圈-2291.5选档支架合件1图2-9离合分泵及硬管图2-9序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1-1700010变速器总成T/M ASSY12BYD5T19-1701410分离泵油管固定支架组件SEVER PUMP VITTA BRACKET ASSEMBLED13Q146082

17、5T1F3M8X25六角法头螺栓、弹垫、平垫组合件HEXAGON BOLT WITH SPRING GASKET WEAVE（8X25）14BYD5T19-1609010分离泵组件CYLINDER ASSY，CLUTCH RELEASE15Q1420825T1F3M8X25六角头螺栓和弹簧垫圈组合件HEXAGON BOLT WITH SPRING GASKET WEAVE（8X25）26BYD5T19-1609014油管VITTA17BYD5T19-1701411分离泵油管固定支架橡胶垫SEVER PUMP VITTA BRACKET LATEX MAT18Q1420612T1F3M8X25六

18、角法头螺栓、弹垫、平垫组合件HEXAGON BOLT WITH SPRING GASKET WEAVE19BYD5T19-1701410分离泵油管固定支架组件SEVER PUMP VITTA BRACKET1图2-10差速器总成分解图图2-10序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701317差速器壳体CASE，DIFF12BYD5T19-1701313差速器半轴齿轮GEAR，DIFF SIDE23BYD5T19-1701312半轴齿轮调整垫片（1级）SPACER DIFF GEAR ，THRUS

19、T2=0.6半轴齿轮调整垫片（2级）SPACER DIFF GEAR ，THRUST=0.7半轴齿轮调整垫片（3级）SPACER DIFF GEAR ，THRUST=0.8半轴齿轮调整垫片（4级）SPACER DIFF GEAR ，THRUST=0.9半轴齿轮调整垫片（5级）SPACER DIFF GEAR ，THRUST=1.0半轴齿轮调整垫片（6级）SPACER DIFF GEAR ，THRUST=1.1半轴齿轮调整垫片（7级）SPACER DIFF GEAR ，THRUST=1.24BYD5T19-1701315差速器行星齿轮PINION，DIFFERENTIAL25BYD5T19-17

20、01314行星齿轮球形垫片WASHER26BYD5T19-1701316行星齿轮轴SHAFT，PINION1图2-10差速器总成分解图图2-10序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English7BYD5T19-17013216X50槽销PINLOCK18BYD5T19-1701310差速器轴承BRG, WIMBLE29BYD5T19-1701311主减从动齿轮GEAR，DIFFERENTIAL DRIVE110BYD5T19-1701318差速器螺栓BOLT，FLYWHEEL811BYD5T19-1701300差速器组件DIF

21、F ASSEMBLY1图2-11主轴组件分解图1图2-11序号No.零件编号Part No名 称Description数量 Qty备注Rem中文Chinese英文English1BYD5T19-1701111主轴SHAFT，INPUT12BYD5T19-1701110主轴前轴承BEARING，BALL13BYD5T19-1701112主轴前卡簧（1级）RING ，SNAP =2.251主轴前卡簧（2级）RING ，SNAP =2.354BYD5T19-1701130二三五档滚针轴承BRG ，NEEDLE ROLLER35BYD5T-19-1708210三四档同步器合件1合件67BYD5T19-

22、1708213四档同步环RING，SYNCHRONIZER18BYD5T19-1708111同步弹簧SPRING， SYNCHRONIZER210BYD5T19-1701140主轴三档齿轮合件111BYD5T19-1701113主轴四档定距环SLEEVE，4TH SPEED GEAR112BYD5T19-1701170四档滚针轴承BRG ，NEEDLE ROLLER1图2-12主轴组件分解图2图2-12序号No.零件编号Part No名 称Description数量Qty备注Rem中文Chinese英文English1BYD5T-19-1701150主轴四档齿轮合件GEAR ASSY，4TH

23、SPEED12BYD5T19-1701114主轴五档定距环SLEEVE，5TH SPEED GEAR13BYD5T19-1701130二三五档滚针轴承BRG ，NEEDLE ROLLER34BYD5T19-1708310五档同步合件HUB，SYNCHRONIZER（6TH&REV）1合件56BYD5T19-1708313五档同步环RING，SYNCHRONIZER17BYD5T19-1708314同步器杠杆LEVER,SYCHRONIZER2图2-12主轴组件分解图2图2-12序号No.零件编号Part No名称Description数量Qty备注Rem中文Chinese英文English8B

24、YD5T19-1701160主轴五档齿轮合件GEAR ASSY，5TH SPEED19BYD5T19-1701115主轴定距环COLLAR，INPUT110BYD5T19-1701120主轴后轴承BEARING，BALL111BYD5T19-1701116主轴内油封OIL SEAL112BYD5T19-1701117主轴后卡簧（1级）RING，SNAP1=2.1主轴后卡簧（2级）RING，SNAP=2.2主轴后卡簧（3级）RING，SNAP=2.3主轴后卡簧（4级）RING，SNAP=2.4主轴后卡簧（5级）RING，SNAP=2.5主轴后卡簧（6级）RING，SNAP=2.6主轴后卡簧（6级）RING，SNAP=2.7图2-13副轴组件分解图1图2-13序号No.零件编号Part No名称Description数量Qty备注Rem中文Chinese英文English1BYD5T19-1701211副轴SHAFT，OUTPUT12BYD5T19-1701210圆柱滚子轴承（内圈）BEARING ，ROLLER13BYD5T19-1701218副轴前卡簧（1级）RING ，SNAP1=1.40副轴前卡簧（2级）RING ，SNAP=1.48=1.4