电缆技术标准Ring Terminal Specification TREG01282759003 0206.docx

1、电缆技术标准Ring Terminal Specification TREG01282759003 0206Document Release StatusRELEASEDTechnical Regulation (TR)技术法规Cable Terminals, type ring电缆接头，型圈Release Date2006-02-06Version312General .2概述Requisite documents.2必要文件3.Functional environment .2功能环境3.1 Atmospheric environment.2大气环境3.1.1 Temperature .2

2、温度3.1.2 Gases .2 气体3.2 Mechanical environment .2 机械环境3.2.1 Resistance to vibration .2 耐振性4 Property requirements.2 性能要求4.1 Test Methods .2 实验方式4.1.1 General .3 概述4.1.2 Test Objects.3 实验对象4.1.3 Visual examination .3 检查4.2 Atmospheric property requirements.4 大气性能要求4.2.1 Corrosion tests.4 腐蚀测试4.2.1.1 E

3、valuation of corrosion tests.4 评估腐蚀测试4.2.1.2 General corrosion .4 概述腐蚀4.2.1.3 Electrical generated corrosion .4 电力腐蚀4.3 Mechanical property requirements .4 机械性能要求4.3.1 Crimped connection .4 压接4.3.1.1 Tensile strength of crimped connection.4 抗压接能量4.3.1.2 The quality of the crimp .5 压接质量4.3.2 Vibratio

4、n.5 震动4.3.3 Surface Coating .6 表面涂层4.3.3.1 Evaluation of surface treatment .6 表面评估处理4.3.3.2 Adhesion surface coating - base metal .6 粘附表面涂层4.3.3.3 Porosity .6 孔隙度4.4 Electrical performance requirements .6 电气性能要求4.4.1 Voltage drop over cable terminal and foundation.6 电压降对电缆终端和基础4.4.2 Measurement at s

5、pecified test current.7 在指定测试电流测量4.4.3 Temperature rise.7温升4.4.4 Current cycling at high temperature.7 高温内的电流循环4.4.5 Resistance to thermal shock .7 抗釉裂性Part must comply with material specification:WSS-M99P9999-A1 to help safeguard health, safety and theenvironment.The copying, distribution and utili

6、zation of this document as well as thecommunication of its contents to others without expressed authorizationDocument NameCABLE TERMINALS, TYPE RINGis prohibited. Offenders will be held liable for payment of damages. Allrights reserved in the event of the grant of a patent, utility model orornamenta

7、l design registration.Document TypeTECHNICAL REGULATIONSOwner Domain:Document PrefixVolvo Car CorporationDocument NoRevisionVolume NoPage No (In this doc.)01282759 003011 (7)EDM-W 1999-11-081General概述All requirements stated in this Technical Regulation apply unless otherwise indicated on drawing.在这技

8、术规则适用于所有的需求陈述，除非另有指示图。2Requisite documents必要文件Volvo STD 5711,1029沃尔沃STD5711,1029Volvo STD 5711,202沃尔沃STD5711,202Volvo STD 5712,101沃尔沃STD5712,101Volvo STD 5715,101沃尔沃STD5715,101Volvo STD 5715,103沃尔沃STD5715,103Volvo STD 5732,108沃尔沃STD5732,108Volvo STD 7611.131沃尔沃STD7611,131ISO 8092-21052521TR 31808133

9、Corrosion test in artificial atmospheres - salt spray tests在人工大气内的腐蚀测试、盐雾测试Porosity testing electrolytically precipitated tin layers孔隙度测试以电解沉淀锡层Adhesion - Quenchin test粘附Quenchin测试Evaluation of surface treatment评估表面处理Evaluation of corrosion tests评估腐蚀测试Electroplated coatings of tin Y108电镀锡Y108涂料Elect

10、ric cables电力电缆Connections for on-board electrical wiring harnesses连接车载电器线束Electrical cables R2R2电力电缆Tightening torque screw joint Electric拧紧力矩螺钉联合电3Functional environment环境功能3.1 Atmospheric environment 大气环境Various environments may often appear simultaneously and also in combination with mechanical e

11、nvironmentparagraph 3.2. The function and service life requirements shall be fulfilled for all combined environments towhich the cable terminal may be subjected.各种环境因素有可能经常出现同时与机械环境相结合。3.2段.功能和寿命要求应该所有环境的总和，电缆终端环境可能被接受。3.1.1 Temperature 温度The cable terminal may be exposed for temperatures in the int

12、ervall -40oC - +125 oC.电缆终端可能会被曝光温度在-40oC -间隔 +125 oC.3.1.2 Gases 气体The connector may get in contact with following gases:连接器可能会接触到气体- Crankcase emissions曲轴箱排放物- Exhaust fumes废气- Fuel vapour燃油蒸气3.2 Mechanical environmentThe various environments may often appear simultaneously and also in combination

13、 with atmosphericenvironment paragraph 3.1. The function and service life requirements shall be fulfilled for all combinedenvironments to which the cable terminal may be subjected.各种环境有可能经常出现同时也与大气相结合. 3.1段.功能和寿命要求应该所有环境的总和，电缆终端环境可能被接受。3.2.1 Resistance to vibration耐振性The screw joint with the ring ca

14、ble terminal shall withstand vibrations as follows环的螺杆接头电缆终端耐振性应当承受如下振动.Vibration leve 振动级别lFrequency 频率5 g (peak) 15 Hz - 55 Hz4Property requirements性能要求4.1 Test Methods实验方式Test methods according to following specification and with those additions that the supplier considerappropriate.实验方式根据以下规格和供应

15、商考虑所添加的。Document Name文件名CABLE TERMINALS, TYPE RING电缆接头，型圈Document Type文件类型TECHNICAL REGULATIONS技术规范Volvo Car Corporation沃尔沃汽车公司Document No文件号Revision修订本Volume No册号Page No (In this doc.)页数（在这份文档中）01282759 003012 (7)4.1.1 General概述Unless otherwise stated, all test procedures shall be carried out in an

16、 ambient temperature of 23 oC 5 oC anda relative humidity between 45% and 75%.除非有特殊说明，所有测试程序应在周围环境温度23度5摄氏度、相对湿度在45%至75%下被实施。Each test sequence shall be started with unused specimens, specified in the documentation for the respectivepart number.每个测试序号应与未使用的标本,开始在各自的文档中指定零件编码。Crimped terminations sha

17、ll be fixed to the cable with a crimping tool used in accordance with the cable terminalmanufacturers recommendations. 卷曲终端应固定在电缆与卷边工具按照电缆终端使用制造商的建议。Unless otherwise specified under respective subtest, the cable terminal shall have a 500 +10/0 mm cable. 除非另有说明在各自的分实验，电缆终端应设500 +10/0毫米。Between two co

18、nsequetive tests the test specimen shall not be exposed to other stresses. The screw joint istightened with a torque of 122 Nm for M8 and 51.2 Nm for M6 screws if the foundation is brass.If the foundation is of steel sheet (grounding joint, welding nut) the torque is 202 Nm resp 81.2 Nm. 两个受保护的测试样品不

19、得使其暴露承受任何压力。螺纹连接是加强122Nm扭矩的M8和51.2Nm N6螺丝如果地基是黄铜，如果地基是钢板，（接地接头、焊接螺母）的扭矩是202 Nm resp 81.2 Nm.4.1.2 Test Objects测试对象Each test sample group shall contain at least 10 test pieces. 每个测试样品组应当包含至少十个测试快Measurements shall be taken on a minimum of two contacts per ring cable terminal unless otherwise specifie

20、din the test methods. 测量应采取至少两个连接器在每圈的电缆终端除非在实验方法里有特殊说明。4.1.3 Visual examination外观检查Visual examination shall allow identification, appearance, workmanship and finish of the item to be checkedagainst the relevant specification. 外观检查应当允许标识、外观、工艺品、和完成项目的检查以及相关的规范。If the ring cable terminal has a cable

21、insulation support, the insulation crimp shall not cut through the insulationand shall firmly enclose the cable. Both insulation and the cable conductor shall be visible between theconductor crimp and the insulation support on the cable terminal (see fig. 1 and 2), unless otherwise specifiedin the crimp recommended of the respective cable terminal manufacturer. 如果环电缆终端有电缆绝缘的支持，通过绝缘卷曲不得减少并坚定的将电缆围起来。绝缘和电缆导体之间可见。绝缘支持卷曲和电缆终端（见图1和图2），除非有卷曲推荐相应的电缆终端制造商的特殊说明。All cable strands shall be enclosed by the conductor crimp barrel. There shall be no damaged strands.Ledare och isolering skall synasKontakt