06 QUALITY AND MANAGEMENT CHECK品质管理.docx

1、06 QUALITY AND MANAGEMENT CHECK品质管理QUALITY AND MANAGEMENT CHECK產品品質及管理YN N/A是否不適用1Is facility free of accidents and injuries in the past year?於過去一年機構內無嚴重之工傷或意外事故？2Are records kept of accidents and injuries?工傷或意外事故是否有作記錄？3Is the machinery and equipment suitable to produce the type of garment?廠內的機械設施是

2、否適合生產該類成衣？4Is the overall maintenance of the facility acceptable?整體而言機械的維修保養符合要求？5Does the maintenance function provide immediate response to machinery problem affect production?廠內之維修設備及人材能為工廠提供即時維修服務以保證生產維持正常？6 Are machines/equipment periodically maintained and checked to ensure effective operation

3、?廠內文機械及設施均事前作檢查、調校以符合生產要求，保證生產 順。7 Is there a documented maintenance schedule and keep maintenance log? 廠內維修保養部訂有維修保養計劃及存有各機械器材之維修保養記錄？8Does the facility use a production schedule to meet delivery date?機構是否有製訂生產訂劃書作跟催生產進度，保證製品能準時付運？9Do all workers speak the local language?所有職/僱員均說當地方言？10Are both ver

4、bal and written instructions given to workers in their native language?所有生產指示均以當地語文書寫及口述，職/僱員能清楚明白生產要求？11Is there a system for receiving production orders, tooling, equipment, material and accessories?有系統及程序進行生產指示單、工具、器材、物料及配料之交收？12Is technical information clearly identified with adequate controls t

5、hroughout?於生產過程中有關生產規格與要求均有清晰指示及嚴密監控？13Does the factory work closely and efficiently with client/vendor on the assigned project to advise and discuss any processing problem? 於生產其間工廠能緊密而有效輿買家/供應商磋商以解决一切有開間題？14Does the factory have Q.C. Specification on the garment it produces?廠方是否訂有成衣的品質要求？15Are ther

6、e internal Q.C. training programs provided for all personnel?廠方有否為其品質控制員提供訓練及指引？16Does the Q.C. manager fully understand the importance of the quality assurance concept?廠方之品質控制部主管是否清楚了解防止問題出現之重要性？17Does Q.C have adequate knowledge and understanding of the products to be made and garment manufacturin

7、g technology?廠方的品貿控制員是否明瞭及擁有生產該類成衣之技術？18Does the factory have the relevant quality standard to manufacture of the clients product?廠方有否依據買家的品質要求生產成衣？19Does the factory ensure raw materials confirm to approved samples or written specifications?廠方有否依據批核樣辨或書面訂定之規格驗收原料？20Are income and outgoing raw mater

8、ials registered to let stock check?原料之進倉及出倉均有詳細的記錄以便核對？21Are raw materials properly loaded and stored?原料之搬運及存放均作適當處理？22Are raw materials inspected against clients approved reference samples?有否依據批准辨之要求驗收原料？23Are there records refer to the inspected raw material?原料之檢查有沒有詳細記錄？24Is there a procedure to

9、handle non-confirming raw materials?退料之手續如何？25Are all work-in-process inspected by QC to ensure product meet specification?廠內的品質控制員是否檢查全部半成品以保證其符合生產之要求？26Are there sufficient in-line QC for mass production?廠內之品質控制員是否足夠應付生產之要求？27Are there written record of rejected garment?次貨有詳細記錄可跟查？28Are the reject

10、ed garment well identify and segregated from accepted lots?次貨與正品是否清楚分隔及清楚標明？29*Are the rejected lot segregated from the lot for future rework, rectify or replacement?不能修理之次貨是否與能修正的次貨清楚分隔？30Do the factory QC carry out 100% final inspection on merchandise?品質控制員是否在赴貨前將成品全部檢查？31Are there traceable writt

11、en records of all inspections?廠方是否存有全部且可核對的驗貨報告？32Is there adequate control to prevent any defective or rejected products from being packed into carton or other form of packing?廠方是否有方法以防止次貨裝箱赴運？Cutting section 裁衣部1Does the marker have panel quantity check list according to size ratio?是否有裁單以核對所做之排碼符合

12、要求之尺碼數量比例？2Does panels have been align well (less empty space)?嘜架的排列緊密且合理(沒有浪費)？3Do straight cut ways and cross cut ways are well linked?橫直刀路 順連結而易於裁剪？4Does cut way smooth without hash?刀路順 無抝刀情況？5Does marker end up with assemble parts?嘜架以配料完結？6*Does cloth well segregated from color shade?拉布後布疋清楚分列色光

13、？7Does cloth lies flatly and without tension?拉布平順且張力小？8Does the batch of fabric bearing the same width?同缸批之布是否有相同之布封？9Is the fabric being lied are the assigned lot?拉床之布是否指定之缸批？YNN/A10Is cutting table well marked according to marker issue?裁床有否就排碼紙(嘜架)之長度作標記？11Are cloth has been well segregate between

14、 rolls?布疋與布疋間於拉布時清楚分隔？12Are ply quantity as require?所拉布之幅數符合裁單之要求？13Do cloth have been plied vertically and parallel to the edge of the cutting table? 所拉好之布布邊垂直且與裁床邊沿平行？14Does the marker lay flat on the fabric without squeezed?排碼紙(嘜架)平整鋪於已拉好的布面無縐褶？15*Does the cloth lay longer than marker by 1.5cm to

15、 2.5cm?拉好之布較排碼紙(嘜架)長1.5至2.5公分。16*Does cutter follow the marker line to cut (tolerant is + 0.75mm)?刀手(裁剪者)有否沿排碼線切割(誤差+0.75公厘)17All notches are well cut?所有扼位均清楚切割？18Do panel on top and bottom of the ply are in same size?切割完成後在最頂的裁片與在最底之裁片大小相同？19Is panel cut symmetrically?對稱型的裁片切割完成裁片左右對稱？20Do panels i

16、n same bundle are with the same fabrication?同扎的裁片布的紋向相同？21Are all panels well numbered to ensure to match with same layer?裁片經清楚編号以確保整件成衣用同一層布縫製？22All defected panels have been removed from bundle.次片是否已被析出？23Are data on bundle ticket right and clear?扎票上的資料清 且正確？B) Sewing section 縫紉部1Does garments out

17、look same as approval sample?完成之成衣與批辨外觀相同？2There is no raw edge outside or inside of garment.成衣內外之骨口沒有散口位？3There is no broken seam on garment.成衣沒有爆黹口？4There is no broken stitch on seam.骨口沒有斷線？5There is no skip stitch especially chain stitch.骨口沒有跳線？6Are all assembling parts as require?所有嵌片均符合批准樣之要求？7

18、Are stitches straight and even as require?線步如要求順直與均勻？8Are all top stitches straight and even; no conspicuous run off?所有間線均順直而均勻，沒明顯之上坑落坑？9Is stitch density as require (tolerant +/- 1 stitch/25mm)?針密依據生產製單要求(誤差一針/25公厘)？10Is neckline in symmetrical shape?領型左右對稱？11Is the yarn end at the flat knitted co

19、llar well drew into the collar and secured?扁機領的紗尾全穩固抅藏於領內？12Is the run stitch, trim, turn, press and top stitch collar flat and well finished?運反領線步適當、黹口適當修剪、反領黹口推盡而 線？13Is collar symmetrical in shape and pattern, not slant?領型左右對稱，上領沒有偏側？14Is collar band at suitable height, not too high or too low?下級

20、領高度適中？15There is no pucker /hiking /twist at all seams.骨口沒縮縐、吊起或扭曲情況出現？ 16There is no pucker at all binding and piping.於包縫或拉綑位沒有起縐縮情況？17Is all seam allowance even?黹口均勻？18There is no raw edge and no raw seam.沒有散口及爆骨口？19Zigzag, double stitch over seams, over lock, scallop and cover stitch should has t

21、he right tension and suitable stitch density.人字針步、捫雙線、考克針步、蜆殼針步、蓋縫針步等線之張力均勻，珠路無鬆緊，針密適度，不太疏亦不太密(針密需按實際情況，布料厚薄，骨口功能而作出合理安排)？YNN/A20Over lock stitching have the right tension, suitable seam width and stitch density.考克針步之線張力必須洽當、黹口濶度必須適度，針密符合實際需要。21All type of top stitching should be parallel to edge, n

22、o join stitching. 所有 線必須與布沿平行，不能有駁線位。22Is label alignment and sewing method as require and securely sewn?商標(嘜頭)之位置、車縫方法符合指定要求且穩妥車縫？23Are buttonholes/ buttons at vertical centerline of placket and with even distance in between?鈕及鈕門均垂直排列於筒的中線上且間距均勻或於指定位置？24Buttonhole without raw edge.鈕門沒有斷線散散。25Is but

23、tonhole stitching at suitable density? 鈕門針密適度？26Is size of the buttonhole match with the button?鈕的尺碼與鈕門大小配合？27Is buttonhole completely cut?鈕門徹底切割？28Are snaps in right position; even distance in between, male and female snap well matched?彈簧鈕(喼鈕)裝於正確位置、間距均等，面鈕與底鈕位置充分對應？29Is snap pass with right pressu

24、re and well fastened?彈簧鈕(喼鈕)以正確機壓安裝及能適當開闔？30Is pocket placement horizontal (tolerant 3mm hi-lo between two crones)?袋安裝水平位左右两邊高低少於3公厘？31Is pocket placement at right place; strip/checks match with panel as require?袋安裝必須對間對條？32Is alignment of twin pockets at level and symmetrical in shape?雙袋款安裝必須同一水平且同

25、一外型？33Has pocket per-set before attach to garment?裝袋前袋必須定型？34the placket width and length as require and not slant.筒長及筒濶符合要求及沒傾釘。35The placket having stripe (vertical or horizontal) match with the body pattern.間條款的筒必須與衫身布對齊。 36There is pucker /hiking at the bottom of the placket.筒底部有否縮縐或吊起。37Button

26、stand of the placket is well fit and flatly lay underneath.鈕牌平服且與鈕子配合38The fusing is no” strike through” or “strike back”.黐扑沒有透出布面或透底而出。39Does the placket match all strip/ checks with body?條子/格仔花紋的筒必須與衫身對間/對格？40The placket does not have any conspicuous join stitch, and overlap the other side at righ

27、t portion.筒/襟貼不能有明顯的駁線位，叠位必須適當。41Does the front panels well match with the stripe/checks?前幅左右必須對條/對格？42Are armholes symmetrical match with the other side?左右两邊夾圈必須對稱？43Are cuffs has same pattern/ symmetrical with the other side?左右介英必須同花紋及對稱？44Facing of placket/lapel/cuff is not expose. seam clean fin

28、ished.筒貼/襟/介英底貼不能反光、骨口必須包骨。45Are sleeves lengths as require (tolerant +/- 5mm in between)?袖長必須符合尺碼要求(誤差在5公厘內)？46The zipper attach to garment free of pucker /hiking or wavy.拉鍊車縫不能起縐/吊起或彎曲。47The zipper tape did not expose after zipper close.拉鍊拉合後拉鍊布不能外露。48Does the zipper free of sharp point?拉鍊任何部位沒有鋒利之水口？49Does the zipper have secured top/ bottom stopper?拉鍊上下两端的止停掣均穩固堅牢？50Does the zipper teeth matched well, no hi-lo; and function well?拉鍊齒两邊齊整相對，沒高低，且操作正常？51Does the hem evenly finished without any wavy? 摺腳黹口均勻沒有彎曲？52There is