扬子江牌YZ4105ZLQ柴油机解析.docx

1、扬子江牌YZ4105ZLQ柴油机解析扬子江牌YZ4105ZLQ柴油机DIESEL ENGINES YZ4105ZLQ 零 件 图 册PARTS CATALOGUE扬州柴油机有限责任公司YANGZHOU DIESEL ENGINE CO., LTD.CONTENTS 气缸盖总成Cylinder Head Assembly .2 油底壳及机油尺总成 Oil Sump and Dipstick Assembly.28 机体总成Cylinder Block Assembly.7 机油泵总成 Lubricating Oil Pump Assembly.30 活塞连杆总成Piston and Connec

2、ting Rod Assembly 15 机油滤清器安装总成 Lubricating Oil Filter and Mounting Assembly.33 曲轴飞轮总成Crankshaft and Flywheel Assembly17 机油冷却器 Lubricating Oil Cooler.36 配气机构Camshaft Mechanism.19X 水泵与风扇Water Pump and Fan.38 进排气管Intake Manifold and Exhaust Manifold.21 发动机及起动电机 Generator and Starting Motor.41 喷油泵安装总成In

3、jection Pump and Mounting Assembly.23 增压器进回油管路 Turbocharger Oil-inlet and Oil-return Pipes. 42 燃油滤清器及燃油管路 Fuel Filter and Fuel Pipes25使 用 须 知根据已定型的YZ4105ZLQ系列柴油机,我们编写了这本零件图册。由于我公司产品不断改进和完善，变型品种不断增加，即使定期修订再版，本图册也可能有与实物不符之处。如需查询，请来电来函。 扬州柴油机有限责任公司二四年十月This part catalogue serves to illustrate the confi

4、guration of the series YZ4105ZLQ diesel engines. Our products are under constant development for perfection. Even for a revised version of the catalogue, it is not always possible to bring it into full correspondence with an updated YZ4105ZLQ engine. For engineering assistance and information, pleas

5、e contact our service department. Yangzhou Diesel Engine CO., LTD. October, 2004一 气 缸 盖 总 成 Cylinder Head Assembly序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.1加油口塞Oil filler plugT/Y102-01142112挡圈20Retainer ring 20GB894.1-8612气缸盖罩Cylinder head coverYZ4105ZQ-01140113螺母M12

6、Nut M12GB6172-8643铆钉28Rivet 28GB867-86414垫圈12Washer 12GB93-8764铭牌Engine name plateYZ4102Q1-02150D115摇臂座螺栓Rocker shaft bracket bolt (short)T4.6/Y102-0112835组合密封垫圈8Sealing washer 8JB/T982-77416摇臂座长螺栓Rocker shaft bracket bolt (long)YZ4105ZQ-0115316盖形螺母M8Cap nut M8GB923-88417摇臂座Rocker shaft bracketT/Y10

7、2-0111757通气管接头Hose connectorYZ4105ZQ-01150118摇臂轴弹簧Rocker shaft springT/Y102-0113038钢丝型弹性环箍ClampQ671B119气门内弹簧Valve spring (inner)T/Y102-0112089呼吸器通气胶管Rubber hoseYZ4105ZQ-01152120气门外弹簧Valve spring (outer)T/Y102-01119810卡箍ClampYZ4105ZQ-01154121弹簧上座Spring cap T/Y102-01124811气缸盖罩橡胶圈Cylinder head cover se

8、alYZ4102Q-01141B122气门锁夹Valve keys T/Y102-0112316序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.23排气门导杆密封圈Exhaust valve sealYZ4102Q1-01018D435螺栓M820Bolt M820GB5783-86824进气门导杆密封圈Intake valve sealYZ4102Q1-01018C436垫圈8Washer 8GB93-873125气门导管Valve guideT/Y102-01105837吊耳Lifting

9、bracketT/Y102-01136126堵盖22Plug 22495-01106(1)338垫圈10Washer 10GB93-871427气缸盖长螺栓Cylinder head bolt (long)T/Y102-011261439螺栓M1020Bolt M1020GB5783-86228气缸盖后盖板 Rear cover plate495-01123140螺母M8Nut M8GB6170-86529前后盖板垫片Rear cover plate gasket495-01125141气缸盖短螺栓Cylinder head bolt (short)T/Y102-01127430喷油器垫片In

10、jector gasketYZ4105ZLQ-01139442电热塞接线板Glow plug conductorYZ4102Q1-23101A131喷油器总成InjectorKBAL-P028443垫圈8Washer 8GB97.1-85532压紧螺栓BoltYZ4105ZLQ-01144B444螺柱AM825Stud AM825GB898-88533喷油器压板ClampYZ4105ZLQ-01143B445进气支管垫片Intake manifold gasketYT4102Q-01137134电热塞Glow plugIF5446堵塞30Plug 30T/Y102-011082序号No.名 称

11、Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.47排气门座Exhaust valve seatT/Y102-01104459堵塞10Plug 10YZ4102Q1-01118448排气门Exhaust valveT/Y102-01122460堵塞12Plug 12T/Y102-01109449进气门Intake valveYZ4102ZQ-01121461调温器ThermostatJWQ-1039-82K150进气门座Intake valve seatT/Y102-01103462调温器盖Thermostat

12、 coverYZ4102Q1-01133C151堵盖(有孔)22Plug (with hole) 22T/Y102-01107663螺栓M830Bolt M830GB5784-86252气缸盖Cylinder headYZ4105ZLQ-01101B164堵塞14Plug 14T/Y102-01115253前盖板垫片Front cover plate gasketT/Y102-01132B165摇臂轴Rocker shaftYT4102Q-01114154气缸盖前盖板Front cover plateYZ4108Q-01031A166螺柱AM1065Stud AM1065GB898-88455

13、螺栓M825Bolt M825GB5783-86867排气支管垫片Exhaust manifold gasketT/Y102-01138456水温感应塞Coolant temperature sensor3808A51-020B168摇臂座(有油孔)Rocker shaft bracket(with oil hole)T/Y102-01116157外六角螺塞Screw plugQC/T381-1999169摇臂座螺钉Rocker shaft bracket boltT/Y102-01129258调温器盖垫片Thermostat cover gasketYZ4102Q1-01149 170摇臂衬

14、套Rocker arm bushingT/Y102-011138序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.71气门摇臂Rocker armT/Y102-01112883螺母M10 (25Cr2MoV)Nut M10GB6170-86872气门间隙调整螺钉Valve clearance adjustingscrewT/Y102-01111884螺柱AM1050Stud AM1050GB898-88373螺母BM81Nut BM81GB6171-86885螺柱AM1025Stud AM1025

15、GB898-88174螺母M6Nut M6GB6170-86175螺栓M620Bolt M620GB5783-86176柴滤支架Fuel filter bracketYZ4102Q4-01142177螺栓M1035Bolt M1035GB5783-86278螺栓M1025Bolt M1025GB5783-86279垫圈10Washer 10GB97.1-87280螺母M10Nut M10GB6170-86281呼吸器盖焊合Ventilating hose connectorYZ4105ZQ-01019182螺栓M56Bolt M56GB65-855二 机 体 总 成 （1） Cylinder

16、Block Assembly (1)序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.1空气压缩机Air compressorYZ4102-2B3110销B818Pin B818GB119-8662垫圈10Washer 10GB93-871011堵盖20Plug 20T/Y102-0211423齿轮气泵垫片Air compressor gasketYZ4108Q-02189112上主轴瓦Main bearing shell (upper)YZ4110QA-0213454气泵进气接头螺母Air co

17、mpressor intake connector nutYZ4105QF-02196113下主轴瓦Main bearing shell (lower)YZ4110QA-0213555气泵进气接头Air compressor intake connectorYZ4105QF-02195A114前主轴承盖Front main bearing capYZ4110QA-0210416动力转向泵Power steering pumpYZ4102ZLQ-02059115主轴承盖螺栓Main bearing cap boltT/Y102-02110107转向叶片泵垫CasketYZ4108Q-02153A

18、116机体Cylinder blockB08-02101-0118螺栓M1025Bolt M1025GB5783-86817前支架焊合（一）Engine front bracket()YZ4102Q4-0201519凸轮轴前衬套Camshaft front bushingT/Y102-02107A118中间主轴承盖Middle main bearing capYZ4110QA-021053序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.19下止推片Thrust plate (lower)YZ41

19、10QA-02137232曲轴后油封盖垫片Rear oil seal cover gasketT4.6/Y102-02132120后主轴承盖Rear main bearing capYZ4110QA-02106133油封PG10513014Oil seal PG10513014HG4-692-67121上止推片Thrust plate (upper)YZ4110QA-02136234销B1022Pin B1022GB119-86222机油压力报警器Low-oil alarm3810G1-020135离合器壳螺栓Clutch housing boltT4.6/Y102-021161023垫圈10

20、Washer 10495Q-24111236垫圈10Washer 10GB93-87624进油螺钉Oil inlet screw495Q-24108137飞轮壳Flywheel housingYZ4105ZQ-02103A125定位销612Locating pin 612T/Y102-02111138垫圈12Washer 12GB93-87226垫圈8Washer 8GB97.1-85339螺栓M1230Bolt M1230GB5783-86227垫圈8Washer 8GB93-873640堵盖65Plug 65T/Y102-02113228螺栓M830Bolt M830GB5783-8664

21、1凸轮轴后衬套Camshaft rear bushingT/Y102-02149A129螺栓M810Bolt M810GB5783-86242凸轮轴衬套Camshaft bushingT/Y102-02108A230挡板BaffleYZ4105QB-02133143缸盖定位套Locating sleeveT/Y102-02109231曲轴后油封盖Rear oil seal coverT4.6/Y102-02131B144气缸套Cylinder linerYZ4105ZQ-021184序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of par

22、t代 号Part No.数量Qty.45气缸盖垫片Cylinder head gasketYZ4105ZLQ-02119146机油泵驱动齿轮轴衬套Lubricating oil pumpgear shaft bushingT/Y102-02102147堵盖30Plug 30T/Y102-011083 48螺塞Screw plugT/Y102-02112149堵盖35Plug 35495Q-02162150O型密封圈161.9“O” seal ring 161.9T/Y102-02148B151机油压力表接头Oil pressure alarm connectorYZ4102Q1-1-02168

23、152前支架焊合（二）Engine front bracket()YZ4102Q4-020161 53螺栓M1030Bolt M1030GB5783-86254转速表脉冲传感器总成2830100KC 1机 体 总 成 （2） Cylinder Block Assembly (2)序号No.名 称Name of part代 号Part No.数量Qty.序号No.名 称Name of part代 号Part No.数量Qty.1发电机调整架Generator bracketYZ4102QF-02117112窥视孔盖Inspection window coverT/Y102-0212422垫圈8W

24、asher 8495Q-02176113半圆头螺钉M615Half-round head screwGB67-8543垫圈8Washer 8GB93-872214垫圈6Washer 6GB93-8744螺栓M860Bolt M860GB5783-862415垫圈6Washer 6GB97.1-8545气泵进油管组合Air compressor oil inlet pipeYZ4102ZLQ-02019C116正时指针Timing pointerT3.4/Y102-0212816垫圈8Washer 8GB97.1-851617油封PG608012Oil seal PG608012HG-692-6717气泵进回水卡箍CalipersYZ4108Q-02185118销B8