双滚筒皮带机传动有些笔直拼装技术分析.docx

1、双滚筒皮带机传动有些笔直拼装技术分析双滚筒皮带机传动有些笔直拼装技术分析Analysis of double roller conveyor drive some straight assembly technology在此以SDJ100/63/275型输送机为例，分析其拼装技术程序。The SDJ100/63/2 * 75 type conveyor as an example, analyzes its assembly technology program.1）设备预备工作。首先要编制批阅项目施工技术措施和安全措施。向参与现场作业人员遵循施工技术措施和安全措施，使操作人员熟知施工工序、操

2、作技术、技术规范和安全注重事项。查看周围作业环境，敲帮问顶找掉浮矸活石，需求支护牢靠。查看起吊东西无缺，预先设好起吊点，需求结实牢靠。预备好其它辅助材料和用具。1 ) equipment preparation. Firstly, to prepare the marking project construction technology and safety measures. To participate in on-site workers follow construction technology and safety measures, the operation personne

3、l familiar with construction procedure, operation technology, technical specifications and safety precautions. The view around the working environment, tapping and find out the floating waste stone, demand support firmly. view lifting things without missing, good lifting point set in advance, the de

4、mand firm. The prepared other auxiliary materials and appliances.2）将两头支撑结构部件一（带凸台的旁边面支撑结构）、部件二（旁边面支撑结构）水平堆叠摆放在巷道底板上。工序：先在预备放结构的方位笔直巷道中间线各铺设一块方木（规范2002001000mm），距结构端头100mm，找正垫平垫实。运用起吊东西将部件一、部件二吊放在方木上，上下堆叠在一起，部件一放在下边。在设备方位依照长边平行巷道中间线，部件中间线与巷道中间线重合，摆正垫平。2 ) the two supporting structure member ( surface

5、 side with convex table supporting structure ), member two ( next level stack supporting structure ) placed in the roadway floor. Process: first in the preparation of discharge structure range straight roadway middle line laying a piece of wood ( 200 * 200 * 1000mm ), from the structure of the end 1

6、00mm, looking for pad gasket. Using lifting things will part, part two dipping on square, on top of each other, in the lower part of A. In the equipment range in accordance with the long side parallel tunnel middle line, middle line overlap parts of roadway and the middle line, put the pad.3）将传动滚筒逐一

7、起吊装与支撑结构进行设备。施工设备工序为：在结构上方沿设备中间线两头各预备一个结实的起吊生根点，将起吊东西悬挂好。固定两个对称的起吊点，将传动滚筒笔直吊起设备进入支撑结构。用起吊东西对称将部件二平衡吊起到位。用固定螺栓缝合传动滚筒和部件二（旁边面支撑结构）。3 ) the transmission drum by lifting and supporting structure of equipment. Construction equipment process is: over the structure along the middle line equipment at either

8、 end of the preparation of a strong lifting rooting, the lifting things hanging. Fixed two symmetric lifting points, will drive straight into the lift equipment drum support structure. The lifting things symmetrical component balance in two. The bolt fixing suture transmission roller and the part tw

9、o ( side surface supporting structure ).4）将大齿轮吊起运到位，拼装两个大齿轮，上好堵板。4 ) the large gear is hoisted in place, assembling two big gear, good blocking plate.5）设备底盘：将部件三（底盘）紧贴旁边面支撑结构笔直吊起。缝合好螺栓。5 ) equipment chassis : the component three ( chassis ) close to the side surface supporting structure straight. se

10、wed up the bolt.6）用起吊东西将以上拼装好的传动部件全体旋转90度平放在底板上。6 ) by using a lifting things will drive components of the assembled all the rotated 90 degrees flat on the floor.7）大齿轮加固体润滑脂，设备大齿轮保护罩，缝合好螺栓。7 ) the large gear with solid lubricant grease gear, equipment protection cover, sewed up the bolt.8）设备部件四（上方结构

11、）。将部件四平衡起吊到位；找正后缝合螺栓。8 ) equipment Part four (top structure ). The component four balance hoisting in place;after alignment suture bolt.9）拼装减速箱和电动机。9 ) assembling the gear box and motor.10）打扫油物浮尘，各传动部位加润滑剂，显露有些加护栏、保护罩，液压联轴节注液。10 ) clean the oil dust, the transmission parts and lubricants, revealed s

12、ome add guardrail, protective cover, hydraulic coupling liquid injection.11）仔细查看检验承认机械设备设备契合无缺规范。设备好电气有些，通电测验电动机功能合格后，空载试运转进行调试，发现机电毛病当即停机处置，直至运转正常。11 ) carefully check that no lack of fit machinery equipment specification. Equipment electrical some, electricity motor function after passing the test

13、, no-load test run debug, mechanical and electrical faults found immediately stop disposal, until the normal operation.12）空载调试运转正常后进行重载试运转调试，直至运转正常方可签字移送设备。12 ) no-load debugging normal operation after overloading test commissioning, until the normal operation before signing the transfer equipment.三

14、、双滚筒皮带机传动有些的撤除新技术简介New technology of removing some transmission three, double roller conveyor1）整理皮带机头周围淤煤等杂物，使缝合螺栓显露出来，喷上除锈剂，便于撤除螺栓。1 ) finishing head of belt around the silt coal and other debris, the stitching bolt out, spray descaling agent, easy to remove the bolt.2）撤除皮带机头上方的托辊、托辊支架、刮煤器和机头生根设备等小

15、型零部件。2 ) remove the belt head at the top of the roller, roller frame, coal wiper and head rooting equipment and other small parts.3）撤除部件三（底盘）的缝合螺栓。3 ) removal of part three ( chassis ) suture bolt.4）撤除部件四（上方结构）缝合螺栓，用起吊东西吊运到不影响施工的安全方位摆放牢靠。The 4 part ( four ) to remove above structure ) suture bolt, w

16、ith lifting things lifting to does not affect the safe range construction placement firm.5）撤除电机和减速箱，用起吊东西吊运到指定的安全方位。5 ) to remove the motor and reduction gearbox, with lifting things lifting to safe range specified.6）撤除保护罩和大齿轮。6 ) the removal of protective cover and a big gear.7）运用起吊东西将剩下部件旋转90度，使传动

17、滚筒处在笔直状况。部件二处于上方，用方木等垫平。7 ) using lifting things the rest parts rotate 90 degrees, so that the transmission drum in straight condition. Unit two at the top, with wood and pad.8）撤除部件二与传动滚筒的缝合螺丝，用大锤或液压千斤顶使两个部件脱离。施工中注重两点在部件一上方垫两块方木，避免部件下落砸伤施工人员。能够运用起吊东西固定一下部件二，缓慢下落。8 ) suture screw removal component tw

18、o and the driving drum, using a sledgehammer to or hydraulic jack so that the two parts from. Pay attention to two points in part a above pad two timber construction, avoid the parts injured construction workers. can use lifting things fixed part two, slow down.9）运用起吊东西逐一笔直起吊撤除传动滚筒。9 ) using lifting

19、 things straight driving drum lifting removed one by one.10）拾掇东西东西和零件，整理现场清洁，部件装运升井。10 ) fix things and parts, finishing clean, part shipment rises a well.四、传统技术与新技术优缺点比照Four, traditional technique and new technical advantages and disadvantages of CF传统技术水平拼装输送机与新技术设备输送机的原理，见图1所示。其优缺点比拟如下：Principle o

20、f the traditional technology and new technical equipment assembling conveyer belt conveyor, shown in figure 1. Its advantages and disadvantages compared as follows:1）传统技术水平拼装需求硐室尺度更大，才干满意皮带机头传动有些的设备空间需求。新技术笔直拼装占用空间小，能够节约做硐室的本钱。1 ) the traditional assembly chamber technology demand greater scale, equ

21、ipment space needs some talents with the head of belt transmission. New technology of straight assembly occupies small space, can save the cost of doing chamber.2）传统技术水平方向悬臂拼装，设备中间难找，设备难度增大。新技术选用笔直拼装的办法充分运用了传动滚筒自重，设备中间好找，设备速度大大提高。2 ) traditional technology and horizontal cantilever erection, equipme

22、nt to increase the difficulty of the middle, equipment. The new technique used straight assembling way to make full use of the gravity driving drum, intermediate good equipment, equipment, greatly improving the speed of.3）传统技术设备撤除一部皮带机传动有些往往需求十几自己，用一两个圆班才干完结任务。新技术只需求四五自己一个小班就能够完结。节约了很多的人力资源本钱。3 ) tr

23、ansmission of traditional technology and equipment to remove a belt machine often needs some dozen oneself, by one or two round class to complete the task. The new technique only needs four or five own a small can end. Save the human resource cost a lot.4）传统技术转移设备和设备安全系数低。新技术只需人员站位妥当，事前查看承认好起吊东西和生根点结实牢靠就没有大的危险，安全作用较好。4 ) the traditional technology transfer coefficient of safety equipment and low. The new technology can be properly recognized in stations, see good things and rooting of lifting point firm is no great danger, safety effect.