1.AssemblyrequirementofequipmentshallbeincompliancewithstipulationsofseriesstandardGB/T5000-1998–“GeneralTechnicalConditionsofHeavyMachinery”.
2.各零件在装配前要除锈.打光毛刺,用汽油或煤油洗净。
2.Beforeequipmentinstallation,allitemsmustberemovedrustandstubs,andcleanedbygasolineorcoaloil.
3.装配时凡有相对运动的部位都要涂上润滑油或润滑脂。
并要保证这些相对运动灵活自如,不得有卡阻现象。
3.Whenassembly,Everyrelativemotionspottospreadthelubricatingoilorthelubricant.Andmustguaranteethattheserelativemotionsnimblefreely,donothavethecardanti-phenomenon
4.装配时传动端轴承座上的顶丝与辊颈压紧,非传动端的顶丝只旋入槽内,不固定辊颈,作为游动端。
4.Duringequipmentinstallation,impactthescrewondriverbearingsupportintotherollerneck,onlyimpactthescrewonoperatebearingsupportintothechannelandletitbefreeside.
5装配时在两边轴承顶丝处用%%c8.5钻头钻窝,将轴承用顶丝与轴头固定。
5.Duringequipmentinstallation,drillonbothsidessofbearingsupportbyφ8.5aiguille,fixedthebearingbyscrewonshaftend.
6安装时轴承座螺纹涂乐泰胶242。
6.Duringequipmentinstallation,Forallboltsandscrewsconnectedbearingsupport,LoctiteN°242shouldbepaintedatthreadedconnectiontopreventloosingwhileassembling.
7.轴承适应温度120℃~150℃。
7.Bearingoperatingtemperature120℃~150℃。
1.装配前链条用煤油清洗,链条干燥后浸入70%%d~80%%dC的润滑油中,使铰链间隙充分充油后,安装使用,
CleanChainbeforeassembly,anddipitinlubricatingoilwhenis70-80℃afterchaindried,fixanduseaftergemelfullyoil-fulledspace.
润滑油中加入MoS2添加剂。
TheMoS2additivesaddsinlubricatingoil.
2.装配时轴承涂敷润滑脂,生产期间应定期加干油润滑脂。
2.Whenassembly,beaingsmustspreadsLubricatinggrease,pourintolubricatinggreaseinProductionperiodRegular.
1.件21装配后焊在件10上,焊缝高6mm,选用E4303焊条。
Afterirem21assembly,weldsonitem10,weldingjointhigh6mm,selectstheE4303weldingrod
2.件4在设备安装时用于调整。
Item4isusedforadjustmentwhenequipmentassembly.
3.件15装配时涂262乐泰胶。
3.LoctiteN°262shouldbepaintedatitem15whileassembling.
1、所有零件制造后,以散件方式运输,现场组装。
1.Afterallitemsmanufacture,transportatebypartsway,Combinationassemblyon-site.
2、所有连接板在组装时,分别与底板和侧板焊接。
2.Alljunctionplateswhenassembly,separatelyweldingwithLedgerplateandsideplate.
3、底板、侧板、支撑板、支架在制造时,均应矫平整,如果运输时变形,在安装时也须矫平整。
3.Ledgerplate,sideplate,supportplate,frameshouldrectifysmoothlywhenmanufacture,ifdistortsattransportstime,mustrectifysmoothlyalsowhenassembly.
2.每个齿的中心线对A面的垂直度公差不大于0.015mm。
2.eachtooth'smiddlelineverticalitytolerancetoAisnomorethan0.015mm
3.销孔2-%%c20H7要与横梁的销孔配合加工。
3.Pinholes2-φ20H7mustmachiningwiththecrossbeam.
1.装配前应对各装配件和外购件进行最后的检查与确认。
1.Beforeassembly,mustcarryonthefinalinspectionandtheconfirmationwithvariousassemblagesandtheoutsourcing.
2.用干净的煤油对待装件进行清洗,轴承在清洁后应均匀地抹上一层干油,以备安装。
2.Cleanedwaitingassemblycomponentsbycleancoaloil,thebearingaftercleanshouldsmeardryingoilevenly,preparesforassembly.
3.减速电机DSZR147-37.7YTSZ200L2-4E-IM1须内置制动器并配置编码器
EAM58C10-BS6XPCA-4096/8192(TURCK>。
3.GearmotorDSZR147-37.7YTSZ200L2-4E-IM1mustsuppliedwithbuilt-inencoderEAM58C10-BS6XPCA-4096/8192(TURCK>andbuilt-inbrake.
图504-3
1、件13<螺栓)用于安装时调节两件外芯棒体相对于理论中心线的偏移,要求误差不得大于%%p3mm。
1.Item13(bolt>usedininstallmentwhenadjustingtwooutermandrelphasesregardingthetheorymiddlelinedisplacement,therequesterrornomorethan±3mm.
2、件26<滑块)共两件,在图中已示出的两个位置安装,件30<滚轮)安装于其余起支承作用的6个位置,支柱与滚轮均应调节至与内芯棒体之间留有1mm的间隙。
2.Item26(slidingplate>totalQuantityistwo,indrawingshowstwoinstallingposition,item30(roller>installedintheother6positionsofsupportingfunction,thepropsandtherollersshouldadjustto1mmgapwithininnermandrelbody.
图504-25
1、件7(垫片组>用于调整件3(螺钉>顶部位置,以保证与集卷筒之间工作时的正常接触,调整完成后,将此螺钉现场焊死。
1.Item7(shims>usedinadjustingtoppositionofitem3(bolt>,guaranteesthenormalcontactionwithinreformtubassemblyinoperatingtime,aftertheadjustmentcompletes,thisboltmustbeweldedreliably.
2、装配时将件6(螺钉M20>的螺纹涂上乐泰272胶(保留前端4~6mm的导入长度不涂胶>,再拧入用以防松。
2.Whileassembling,thethreadofitem6(boltM20>mustbepaintedLoctiteN°242(keepfrontend4~6mmlengthfororientednopainted>,andthreadedconnectiontopreventloosing.
3、装配时注意件4(顶盖>顶部直槽与件1(内芯棒体>底部4-%%c22孔的相对位置必须正确。
3,Whileassembling,attentiontorelativepositionbetweenthecrownstraightflutedataofitem4(roofcover>andthebaseholes4-φ22ofitem1(innermandrelbody>mustbecorrect.
图504-48
5.两齿轮啮合中心距:
a=894.
5.Twogearmeshingcenterdistance:
a=894
图504-78
5.为保证两齿轮之间啮合关系正确无误,建议持本图和配对齿轮(回转支承>向同一厂家徐州罗特艾德回转支承有限公司订货。
5.toguaranteemeshingbetweentwogearscorrectly,SuggesttoorderinXuzhouRotheErdeRingPivotingsupportBearingCo.,Ltd(Type:
011.35.1400.001>accordingtothisdrawing.
Thesizeexceptholeφ1280andscrewsmachiningaccordingtofactorystanadard.
图504-84
2.软橡胶与钢环之间应粘接牢固。
2.Thesoftrubberandtheringshouldbecementatedreliably.
图504-94
1、安装用孔%%c16、%%c51预装时配作,应在芯棒旋转至水平位置及内芯棒完全缩回时钻孔,要保证两孔之同轴度不低于0.2mm。
1.Alignholeφ16&φ51within0.2mmwhenmandrelisinHorizontalpositionandinnermandrelisFullyretracted.
2、调整好后现场焊接,采用E4303焊条,连续焊接。
2.AfteradjustmentCompleted,weldedon-site,usestheE4303weldingrod,continuouswelding.
3、尺寸“47”为理论装配尺寸,可根据现场情况进行调整。
3.thesize“47”forthetheoryassemblysize,allowtoadjusta