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模具专业术语
模具专业术语——注塑模(锦浩塑胶模具厂)
欧阳光明(2021.03.07)
EnglishTraining——InjectionMold
(一)模具专业基本用词ProfessionalTerms
1.塑料—plastic,resin
2.样件—sample
3.钢料—steel
4.注塑机—injectionmachine,press
5.产品—part,product,moulding
6.模具—mold,mould,tool
A简易模(样板模)—prototypemoldB量产用模具—productionmold
7.三维造型(数模)—model,3Ddata
8.二维产品图—2Dpartdrawing
9.设计—design
10.制造—manufacture,buildup,construction
11.检验—check,inspection
12.测量—measure,inspection
13.修改—change,modify,correction
14.工程更改—engineerchange
15.质量—quality
16.数量—quantity
17.基准—datum,reference
(二)如何解析2D产品图?
Howtoread2Dpartdrawing?
一.产品几何Geometry
1.点—point
2.线(边)—line,edge
3.面face
A侧面—sideB表面—surfaceC外观面—appearancesurface
4.壁厚—wallthickness,stockthickness
5.加强筋(骨位)—rib
6.孔—hole
7.细长的槽—slot
8.柱位—boss
9.角—corner
A圆角—filletB倒角—chamferC尖角—sharpcorner
10.斜度—angle,taper
11.凹槽—recess,groove
二.分模信息Splitting
1.分型线—partingline(P/L),splittingline
2.主分模方向—maindirection,lineofdraw
3.浇口设定—gating
三.产品标识PartIdentification
1.产品名称—partname(P/N)
2.产品编号+版本号—partnumber+revision(Rev.)
3.型腔号—cavitynumber
4.材料标记—materialsymbol
5.模具编号—moldnumber(no.)
6.日期印—datinginsert,datecode
7.循环印—cyclingcode
8.公司标志—companylogo
四.技术要求Specification(SpecialRequirement)
1.项目启动表Kick-offsheet
1)项目名称—programname,projectname
2)产品名称—partname,productname,partdescription
3)产品编号—partnumber(P/N)
4)客户模号—customermoldno.
5)项目启动日期—kickoffdate,startdate
6)项目完成日期—duedate,leadtime
7)内模件用钢—toolsteel
8)型腔数量—numberofcavities
9)数模文件编号—datafileno.
10)注塑材料—resin,plastic,rawmaterial
11)收缩率—shrink,shrinkage,shrinkfactor
12)注塑机吨位—moldingmachinesize,injectionmachinesize
13)成型周期—cycletime
14)型腔光洁度—cavitypolish
15)型芯光洁度—corepolish
16)皮纹(晒纹)—texture,grain
17)拔模斜度—draftangle,removaltaper
18)注塑件颜色及光泽—moldedcolor&gloss
19)模具加工地—manufacturingfacility
20)热流道供应商—manifoldmanufacturer,manifoldsupplier
21)浇口位置—gatelocation/position
22)浇口类型—gatetype
23)产品标识—stampinformation,partidentification
24)特殊要求—specialinstructions
2.产品质量及外观要求PartQuality&Appearance
1)尺寸及公差Dimension&Tolerance
①重要尺寸—criticaldimension,importantdim.,keydim.
②理论尺寸—nominaldimension
③实际尺寸—actualdimension
④公差—tolerance
⑤公差带—tolerancerange
⑥尺寸超差—dimensiondeviation
⑦接受(合格)—accept,OK
⑧拒绝(不合格)—reject,refuse,obsolete,NG
⑨让步接受—concession,specialadmit
⑩返工—re-work
2)产品缺陷(较常见)Defects(normal)
①缩印—sinkmark,shrinkage
②飞边—flash,burr
③段差—mismatchdiscrepancy
④银丝纹—snakemarks,streak
⑤弯曲—warpage,distortion
⑥打不足(缺料)—shortshot
⑦熔接线—weldline
3.产品外观PartAppearance
①产品颜色—partcolor
②产品光泽—gloss
③皮纹粒度—grain
4.常用词汇、词组及短语NormalWord,ShortSentence
1)单边—perside
2)双边—bothsides
3)加入,添加—add,incorporate
4)去除,取消—remove,cancel
5)满足…的要求,符合,与…要求一致—accordingto,conformto,satisfy,meet
6)要求,需要—require,need,demand
7)确认—beapproved,agreedby…
8)允许—permit,allow
9)在…范围之内—within
10)不可以,不允许,禁止—freefrom,prevent,avoid
11)…,除非有另指—…unlessotherwisespecified
12)…或少于—…orless
13)自动化运作—automaticoperation
14)未注尺寸(详细形状)见三维造型
Nondimensionedcontour(detailedshape)see3Dmodel.
15)分型线上的飞边(披缝)或段差应小于…
BurrsanddiscrepancyontheP/Lshallbe…orless.
五.标题栏TitleBlock
1.产品名称—partname
2.图纸编号+版本号(索引号)—drawingno.+level(index)
3.一般公差[的标准]—generaltolerance
(三)如何阅读制模标准?
Howtoreadtoolingstandard?
一.模具结构术语MoldConstructionTerminology
A.模架MoldBase
1.模架量化特征MeasurementFeature
①长X宽X高—LengthXWidthXHeight
②模具推高尺寸(模厚)—stackheightofmould
③模具重量—totalweightofmould,mouldthickness
2.定模底板—frontplate,topclampingplate,clampplate,clampingplate
3.定模板—cavityplate,fixedmouldplate,A–plate
4.动模板—coreplate,movingmouldplate,B–plate
5.支撑板—supportplate,backingplate
6.模脚—supportblocks,rails,risers,spacerblock
7.顶杆固定板—retainingplate,ejectorretainingplate
8.顶板—ejectorplate
9.动模底板—backplate
10.导柱—guidepillar,leaderpin,guidepin
11.导套—guidebush,leaderpinbush
12.复位杆—returnpin,push-backpin
13.弹簧—spring
14.撑头—supportpillar
15.推板导柱、导套—ejectionguidepin/bush
16.挡钉—stoppin,stopbutton
17.站立脚—standing-offpillars
18.标牌—plaquescutcheon
B.成型零部件mouldingcomponents
19.型芯—core
20.型腔—cavity
21.镶针—corepin
22.镶块—insert,split
23.滑块—slide,slidingsplit
24.斜顶—lifter,angled-liftsplit
A斜顶头—lifterheadB斜顶杆—lifterrod,liftershaft
25.成型顶杆—mouldingfacepin,formpin
C.浇注系统FeedSystem
1.塑料Moulding
a.主流道—sprue
b.分流道runner
①主分流道—mainrunner②二级分流道—branchrunner
分流道断面形状cross-sectionalshapeofrunner
①圆形—fullround
②半圆形—semicircular
③梯形—trapezoidal
c.浇口gate
常用浇口形式normalgatetype:
①边缘浇口(J型浇口)—edgegate,J–gate
②侧浇口—sidegate
③潜伏式浇口—sub-gate,cashewgate,subsurfacegate,submarinegate
④潜伏式二次浇口(隧道式浇口)—tunnelgateontofeederpost
⑤点浇口—pingate
⑥直接浇口(主流道型浇口)—spruegate,directgate
⑦护耳式浇口—tabgate
d.模腔—impression
e.冷料井—coldslugwell
f.热流道—hotrunner
2.模具零件moldcomponents
a.定位圈—locatingring,locationring,registerring
b.浇口套—spruebush
c.挡圈—stopring
d.浇口镶块—gateinsert
e.热流道板—manifold
f.热嘴—hotdrop
D.分型面及其锁紧、排气PartingSurface,inter-locking&venting
1.分型线—partingline(P/L)
2.镶拼线—bodyline,jointline
3.平/不平的分型面—flat/non–flatpartingsurface
4.封胶面—shutoffsurfaces,seal-offsurfaces
5.擦位—shutoff
6.碰穿位—kiss-off
7.管位—partinglinelock
8.分型面的释放(避空)—reliefofpartingsurface
9.分型面的平衡—balancingofpartingsurface
10.锁紧角度—lockingangle
11.锁紧力—clampingforce
12.锁模板—safetystrap
13.精定位—Interlock,dielock
14.困气—airtrap
15.排气槽—vent,ventslot
E.滑块机构Slide
1.驱动Actuation
①斜导柱—angledpin,hornpin,campin
②弹簧—spring
③油缸—hydrauliccylinder
2.制动Detention
①滑块固定器—slideretainer
②弹簧制动器—spring-loadeddetention(plunger)
③挡钉、挡板—stoppin,stopplate,slidestop
3.导轨—gib,guidestrip
4.锁紧块(楔紧块)—heelblock,lockingheel,wedgeblock,chaseblock
5.耐磨片—wearplate,wearstrip
6.压板—retainer
7.螺钉—screw
8.定位销—dowel
F.斜顶机构Lifter
1.斜顶头—lifterhead
2.斜顶杆—lifterrod,liftershaft
3.开口销—splitpin
4.固定板(压板)—retainerplate
5.耐磨片—wearplate
6.铜导套—bronzebushing
7.衬套—spacer
8.导轨—L–gib
9.滑动块—slide
G.顶出系统EjectionSystem
1.基本词汇BasicWord
①顶出行程—ejectionstroke
②模具开档—daylight
③粘模—stick
④产品脱模—partispushofffrom,clearpartofmould,separationofpart
2.顶板机构Ejectorplateassembly
①顶板(推板)—ejectorplate
②顶板固定板—retainingplate
③推板导柱—ejectorguidepin
④推板导套—ejectorguidebush
⑤撑头—supportpillar,pillarsupport
3.复位机构ReturnSystem
①复位杆(回程杆)—returnpin,push–backpin
②挡钉—stoppin,stopbutton
③压簧—compressedspring
④碟簧—astackof“Belleville”washers
⑤早复位机构—earlyreturnsystem
⑥强制复位机构—positivereturnsystem
4.顶出方法EjectionTechniques
1)顶杆顶出—pinejection
2)顶管顶出—sleeveejection
3)顶块顶出—barejection
4)扁顶顶出—bladeejection
5)顶板顶出—stripperejection
6)油缸顶出—hydraulicejection
7)气顶—airejection
8)阀门顶出—valveejection
5.顶出元件EjectionElements
1)拉料杆—spruepuller,suckerpin
2)顶杆—ejectorpin
3)阶梯式顶杆—steppedejectorpin
4)顶管—ejectionsleeve,sleeve
5)扁顶—ejectorblade,slabbedoffejectorpin
6)顶块—stripperbar
7)顶环—stripperring
8)推板—stripperplate
9)加速顶—acceleratedejection
6.顶出辅助机构Supplementaryoperatingsystem
1)弹簧柱塞器—spring–loadedplunger
2)弹珠定位器—ballcatchsystem
3)插销式锁扣—Latch–lock
4)尼龙拉杆装置—frictionpullerdevice
7.电器元件ElectricComponents
1)压力传感器—pressuretransducer
2)限位开关—limitswitch
F.冷却系统CoolingSystem
1.基本词汇BasicWord
1)温差—temperaturevariation
2)水孔(水道)—waterlines,water-ways,flow-way,channel
3)水路—coolingcircuit
4)水路示意图—waterschematic,schematiccircuit
5)冷却液—coolant,coolantfluid
6)内连接—interconnect
7)外连接—externalconnection
8)出口、入口—outlet、inlet
9)漏水—waterleakage
2.水路分布Circuits
1)阶梯式水路—steppedsystem
2)喷淋—baffledholesystem
3)斜孔式水路—angledholesystem
3.水路元件Components
1)闷头(螺塞、止水栓)—(threadless)brasspressureplug:
femaleplug&male
2)隔水片—baffle
3)密封圈—O–ring
4)快插水路接头—quickdisconnectfitting,quickconnectionadaptor
5)弯头—elbow
6)偶合器(连接器、接头)—adaptor(includingaplug&asocket)
7)橡皮管—rubberhose
8)分水板—watermanifold
G.螺纹、螺纹孔&螺钉Thread,threadhole&screw
1.螺纹—thread
2.管螺纹—pipethread
3.螺纹孔—screwhole,tappedhole
4.起吊孔—handlinghole,jackscrewhole,eyebolthole
5.螺钉—screw
6.内六角螺钉—socketheadedcapscrew(s.h.c.s.)
7.沉头螺钉—flatheadedcapscrew(f.h.c.s)
8.螺栓—bolt,eyebolt
9.螺母—nut
10.锁紧螺母—locknut
11.螺纹标准ThreadStandard
①公制标准—Metric
②英制标准—Imperial
③英制管螺纹标准—BritishStandardPipethread(BSP)
④美制管螺纹标准—NPT
⑤美制粗螺纹标准—UnitedCoarsethread(UNC)
⑥美制细螺纹标准—UnitedFinethread(UNF)
H.润滑Lubrication
1.润滑槽—greasegroove
2.加油管—greaseline
3.油杯—lubricationfitting
I.测量仪器MeasuringInstruments
1.游标卡尺—verniercaliper
2.千分尺—micrometer
3.高度规—heightgauge
4.刻度规—dialgauge
5.三坐标测量仪—CoordinateMeasureMachine(CMM)
6.塞规—pingauge
7.圆角量规—radiigauge
8.輪廓投影機—profileprojector
J.注塑机参数InjectionMachineParameter
1.注塑机规格参数InjectionMachineSpecification
①锁紧类型clamptype
a.油缸—hydraulicb.肘杆式—toggle
②垂直注塑机导柱间距—tiebarverticalclearance
③水平注塑机导柱间距—tiebarhorizontalclearance
④台板尺寸—platendim.
⑤最小/最大模厚—moldheightMin./Max.,Min./Max.moldthickness
⑥最小/最大注塑机开档—opendaylightMin./Max.
⑦锁紧行程—clampstroke
⑧锁紧力—clampingforce
⑨顶出行程—ejectorstroke
⑩顶出力—ejectorforce
2.试模工艺参数MouldingProcessParameter,machinesett