锂离子电池技术英文词句.docx
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锂离子电池技术英文词句
锂离子电池技术英文词句
2.3assemblylineprocess(5/15)流水线工艺
filmloading-vacuumon-filmfolding-slidingjigbackward-topcutting-slidingjigforward-
vacuumoff-filmunloading
放上包装膜—抽真空—包装膜折叠-分切夹心的后端-剪掉顶部-分切夹心的前段-释放真空-拿下包装膜
station岗位twostation两个岗位
foldding折叠guidetype指导方式
topcutting顶部剪切knife刀片
2.3assemblylineprocess(6/15)流水线工艺
j/rloading-wacuumon-j/rjigbackward-bottomformerup-upperformerdown-
放极组-抽真空-极组夹具放在后端-模板末端在上面-顶端在下面-
heatingforming-formerup,down-j/rjigforward-vacuumoff-j/runloading
加热模板-模板上下翻转-极组夹具朝前-释放真空-取下极组
stationtwostation
岗位两个岗位
heatingformingpressingtime,presettimer
加热模板施压时间施压次数
temperaturethermocouple
温度热电耦
time:
mmin,2~max.3sec
时间:
pressforce:
40~50kg
压力
temperature:
150℃
温度
2.3assemblylineprocess(7/15)流水线工艺
filmloading-fimclamp-slidingjigbackward-edgepushing-tabclamp-tabunclamp-
放上包装膜-包装夹具-分切极组末端-整边-放极耳夹具-卸下极耳夹具
slidingjigforward-cellunloading
分切极耳前端
stationtwostation
heatsealingtop
热封
sealingthicknesscontrol(micrometer)
热封厚度控制(毫米)
sealingcontrolpressingtime,presettimer
热封控制施压时间施压次数
precisionregulator
精度校准
temperatuer,thermocouple
温度热电耦
time:
min.2~max.3sec时间
pressforce:
250kg
压力
temperature:
180~250℃
温度
2.3assemblylineprocess(9/15)流水线工艺cellloading-vacuumon-slidingjigbackward-sidecutting-feeding-tabcutting-
放上电芯-抽真空-滑动夹心后端-裁边-流入下工序-剪极耳
slidingjigforward-cacuumoff-cellunloaing
滑动夹心前端-释放真空-取下电芯stationtwostationsidecuttingkinifesidecuttingforce100kgtabcuttingknifetabcuttingforce100kg2.3assemblylineprocess(10/15)流水线工艺cellloading-slidingjigbackward-vacuumpaddown-open-needledown-e/lfilling(e/l-needleup-needleup-vacuumpadup-slidingjigforward-cellunloadingstationtwostatione/lsupply3kutersub-tankonequipmentmeteringpumphi-barpump,hbd-2bc-17accuracy;under3.0;±0.1gocer3.0;±3.5g2.3assemblylineprocess(11/15)流水线工艺cellloading-slidingjigbackward-jigbackward-jigup-vacuum(vacuumchamber)-
放上电芯-滑动夹心后端-夹心向后-再向上-抽真空-
sealingblockforward-sealing热封前端-密封
--sealingblockbackward-jigdown-sildingjigforward-cellloading-formation
热封后端-夹心翻转向下-滑动夹心前端-取下电芯-成型stationtwostationvacuumsource740mmhgmax.vacuumpumpsealingcontrolpressingtimepresettiomerpressingforce,precisionregulatortemperature,thermocoupletime:
min.3~max4secpressforce:
250kgtemperatrure:
180~250℃2.3assemblylineprocess(12/15)流水线工艺cellloading-conveyordrive-numbering-numbering-headdown-vacuumon-
放上电芯-启动传送带-编号码-编号码-电芯朝下-抽真空
headup-headforwward-headdown-vacuumpurge-headup-cellunloading
电芯朝上-电芯朝前-电芯朝下-真空净化-电芯朝上-取下电芯speedcontrollermotor25Wnumberinginkjetprintercellunloadingmagacine2.3assemblylineprocess(13/15)流水线工艺piercing-cellloading-slidingjigbackward-jigup-vacuum°assing-
穿透?
?
-放电芯-滑动夹心后端-夹心向上-抽真空&脱气
sealingblockforward-sealing-sealingblockbackward-jigdown-slidingjigforward-cellloading
热封前端-热封–热封后端-滑动夹心前端–取电芯stationtwostationpiercing∮6holevacuumsource750mmhgmax.vacuumpumpsealingcomtrolpressingtime,presettimerpressingforce,preisionregulator调整压力temperature,thermocouple(温度热电偶)time:
min.3~max.4sec时间pressforce:
250kg(压力)temperature:
180~250℃(温度)2.3assemblylineprocess(14/15)流水线工艺cellloading-vacuumon-slidingjigbackward-cutterdown-cutting-cutterup-
放电芯-抽真空-滑动夹心后端-切割刀具向下-切割-切割刀具向上slidingjigforward-vacuumoff-cellloading
滑动夹心前端-释放真空-取下电芯
电池封口--cutting(切断)knife(刀)2.3assemblylineprocess(15/15)流水线工艺cellloading-istfolding-2ndfolding-heatpressing-3ndfolding-4thfolding(sicing)
放电芯-第一次折叠-第二次折叠-热压-第三次折叠-第四次折叠cellunloading
取下电芯manual-loading-2stfoliding-heatpressing-3ndfolding-4thfolding
手工–放上-第二次折叠-热压-第三次折叠-第四次折叠celltransferlineartransferfoldingactuatorpneumaticactuatorheatpressingpressingtime,presettimerpressingforceprecisionregulatortemperature,thermocoupletime:
min.2~max.3secpressforce:
40kgtemperatrure:
80~100℃
2.3assemblylineprocess(1/6)流水线工艺
jellyrollsupply-jellyrollloading-cellalignment-tabstraightening-
提供极组-放上极组-电芯排列好-将极耳伸直
sealantsealing(sealantfilmsupply)-sealantsealing(sealantfilmsupply)-finalsealing-
密封胶密封(密封膜供给)-密封胶密封(密封膜供给)-最终的密封
sealantfilmcheck-tabforming-jellyrollunloading(ngunloading)
检验密封膜-极耳成型-取下极组
2.3assemblylineprocess(2/6)流水线工艺
al-foilsupply-preheating(contact)-pouchforming---pouchpunchout-
?
?
—供应箔(铝塑膜?
?
?
)-预热(连接)-成型成袋状-袋状膜冲压打孔
pouchloading(pouchpinholecheck)-pouchloading-istfolding-lstfolding-2ndfolding-
放上袋状膜(检验针孔)-放上袋状膜-第一次折叠-第二次折叠
topcutting(ngunloading)-jellyrollinsertion(jellyrollalignment-jellyrollloading)—
剪掉顶部—插入极组(调整极组-放上极组)
3ndfolding-preheatsealing-packageunloading
第三次折叠-预热密封—取下包好的电芯
2.3assemblylineprocess(3/6)流水线工艺
cellloading-lsttopsealing--2ndtopsealing-topcooling-sidesealing-sidecooling-
放上电芯-第一次顶部密封-第二次顶部密封-顶部冷却—封边—两边冷却
sidecutting-shortcheck-cellunloading-ngunloading
裁边-测短路—取下电芯—ng是什么啊?
?
?
packageloading-preweighing-packageopening-e/lfilling(e/ldispensinge/lsupplytank)
放上包装好的电芯—预称重—打开电芯---注液(分配电解液电解液供给罐)
--lstvacuum-2ndvacuum--lstsealing-2ndsealing-plst-weighing-packageunloading-
第一次抽真空---第二次真空---第一次密封---第二次密封---?
?
?
---称重---取下电芯
packageloading-packageaging--formation
放上电芯---电芯老化-----化成
cellloader-cell-loading-piercing-vacuum°assingheatsealing-2ndsealing-
装电芯设备-电芯-装上电芯—穿透(?
?
)-抽真空&脱气热封—第二次密封
sidetrimming-cellunloading
修边---取下电芯
cellloading-lstfolding-2ndfolding-3rdfolding-4thfolding-5thfolding(sizing)-
放电芯---第一次折叠---第二次折叠---第三次折叠---第四次折叠---第五次折叠(量尺寸)
5thfolding(sizing)-tabcutting-height&visioncheck-finalweighging-finalweighting-
第五次折叠(量尺寸)---剪极耳---检验高度&视觉---最后称重
ngrejection-cellunloading-cellunloading-cellpalleticing
挑选,排除---取下电芯---(用托盘)搬运电芯?
?
?
1.1assemblylinespecification–products流水线特殊产品
cantype(壳体类型)aluminumcan(A3003)铝壳(材质A3003)
conventionalprismatictype,notovaltype传统的方型,不是椭圆型
modelofcell电池型号basicdesignmodel:
xx-yy—zz基本设计型号:
XX-YY-ZZ
range范围w:
30~34mmt:
4.0~10mmh:
40~67mm宽:
厚:
高:
cathodetab正极耳AL,t0.08~0.12mm,w3/4mm铝带,厚度0.08~0.12mm宽度3/4mm
weldingtotopcapwithultrasonicwelder用超声波焊接机超焊在极片头部
anodetab负极耳ni,t0.08~0.12mm,w3/4mm镍带,厚度0.08~0.12mm宽度3/4mm
weldingtotopcapwithresistancespotwelder用阻抗点焊机焊在极片头部
canseamwelding壳盖的缝隙焊接sidewelding侧面焊接
topinsulator顶部绝缘片injectionmolded注液模具
bottomtapewrapping底部贴胶纸pp-tape,sameasj/rwrappingtape,roll,w:
28~32mm
t:
0.05~0.10mmo.d:
200mmcoreid:
3inches
forxx30zzwidth28mm,forxx34zzwidth32mm
fillportwelding补焊砂眼ALBall(Al050,∮1.37±0.03mm),laserseamwelding激光焊接
e/lfillingaccuracy精确注液量under3.0g;±0.1g
over3.0g±3.5gr/lfillingvolume:
1~7g注液量范围1~7g
modelchangeexchangetool,jig,carrier&tray搬运工具,夹具,搬运盒&托盘
option:
onlycarrier&tray(others:
sutomaticallyadiusted其它:
适当调整)
tray托盘jr极组(256pcs),can壳(300pcs),cap盖帽(100pcs),(rivet)
alltraysareprepareduser
1.2assemblylinespecification–equipment流水线特殊设备
linetacttime流水线标准工时2.0(30ppm)
Drivemechanism发动装置cam,acservodrive&airactuator
electricalpower电源286kva,3p-380v±10%,50hz±1hz
pneumaticsource气源13300l/min,0.6mpa(includeweldingjigcooling包括焊接模具冷却)
nitrogengas氮气285l/min,0.6mpa(forlaserweldingshieldgas激光焊接防护气)
lasercoolingwater激光焊冷却水320l/min,below25℃
fumecollector烟、气收集罐400cfm,explosion-prooftypeforal-fume,outdoortype
fumesuctionmainpiping抽气主管道系统4inch
exhaustpiping排气管道系统5inch
dryairpiping干燥气管道系统5inch
drychamber(total)干燥室20.78m3
totalweight总重量14.8ton(approx大概),(notincludelaserwelder不包括激光焊接机)
floorload场地负荷1500kg/m2
dryroomheight干燥室高度2500mm(min)
canseamwelding壳盖的缝隙焊接sidewelding侧面焊接,weldingspeed焊接速率10~15mm/sec.(approx)
cartesianrobotstage
electrolytefillingprocess注电解液工序40station-80jigindexunit,vacuum真空&pressurize加压
elctrolytefillingrange注液范围dependoninternaldeadspaceofcelldesign根据电池设计内部的绝对空间
hbd-2bcseriesofhibarpum,japanhibar
leakcheck测漏differentialpressurechecksystem,100pamax.不同压力测试系统,最大为100pa
accuracy:
+/-0.5%精确度
needtestactualwork需要通过实际操作测量
2.1assemblypartsname&composition
ball-topcapassembly盖板流水线(t/c)--topinsulator顶部绝缘片(t/l)-cathode正极耳(al-tab铝带)-anode负极耳(ni-tab镍带)-
bottomtape底部胶纸(b/t)-jellyroll极芯(j/r)-aluminumcan铝壳
2.2assemblyprocessbasicspecification装配过程概述
3.1prismaticlibassemblyprocess
bottomtape底部胶纸-jellyrollinsertion极芯入壳-topinsulator顶部绝缘片-tabforming极耳修整-top-capwelding顶部极耳焊接-
topcapfolding极耳折叠-topcapsetting卡极耳-seamwelding焊缝焊接-leakcheck测漏-electrolytefilling注液-
ballinsertion压钢珠-fillportwelding补焊砂眼(?
?
?
)
3.2assemblylineprocess(1/8)
cansupply供应壳nondustpapertray无尘的纸盘
cantraysize装壳的盘子尺寸270*212*22/32h
traycapacity盘子容量423048-450can/tray
343450-496can/tray
(suppiledbyuser)
stackvolume堆叠范围48/50h:
8tray
65/67h:
6tray
cansupply供应壳体-canloading放上壳体-cancheck检验壳体-jellyrollloading放上极芯(ngreject-bottomtapecheck检验底部胶纸-bottomtapewrapping贴底部胶纸-jellyrollsupply供应极芯-fromwinder从卷绕机)-jellyrollcentering极芯放在正中央-jellyrollinsertion插入极芯-
insertionheightcheck检验极芯入壳高度-ngreject
j/rsupply极芯供应trayfromwinder来自卷绕机的盘子
j/rtraysize放极芯盘子的尺寸540*540*50h
j/rcapacity容纳极芯的数量48/50h:
40*8=320/tray
65/67h:
40*6=240/traysuppliedbyuser
stackvolume堆叠范围8tray
trayhandling盘子搬运usingmanualcart用手推车
bottomtape底部胶纸pptape,roll
coresize标准尺寸3inchpapercore
b/tcolor底部胶纸颜色blueorgreen兰色或绿色
b/tcheck检验底部胶纸colorsensor颜色传感器
3.2assemblylineprocess(2/8)
tabstraightening拉直极耳—tabpositioncheck检查极耳位置—topinsulatorinsertion插入绝缘片(t/Iescapement镊子?
?
—topinsulatorsupply供应绝缘片)—T/Ipresencecheck检查绝缘片—tabforming极耳修整—j/rfinalinsertion极芯入壳—t/cwelding盖板焊接(nitab镍带)—(t/cdirectioncheck检查盖板方向—topcapsupply盖板供应)—altabwelding铝带超焊—cap/tabweldingcheck检验焊接是否牢固—
tabfolding极耳折叠—t/csetting&check固定、检验盖板—ngreject
topcapsupply盖板供应trayfromcapass’ym/c
captraysize装盖板盘子的尺寸340*240*18h
capcapacity能装盖板的数量18*6=108cap/tray
stackvolum