发电机组说明书.docx
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发电机组说明书
MOTOYAMATitaniumSeries
ProfessionalPowerGenerator
OWNER’SOPERATINGMANUAL
TM1800/TM1800E
TM2800/TM2800E
TM3800/TM3800E
TM4800/TM4800E
TM5800/TM5800E
TM6800/TM6800E
PREFACE
ThankyouforpurchasingMOTOYAMATitaniumSeriesgasolinegenerator
Wewanttohelpyougetthebestresultsfromyournewgeneratorandtooperateitsafely.Thismanualcontainstheinformationonhowtodothat,pleasereaditcarefully.Thisowner’smanualdescribestheoperationandmaintenanceoftheMOTOYAMAGenerator.Alltheinformationinthispublicationisbasedonthelatestproductinformationavailableatthetimeofprinting.MOTOYAMAreservestherighttomakechangesatanytimewithoutnoticeandwithoutincurringanyobligation.Nopartofthispublicationmaybereproducedwithoutwrittenpermission.
Thismanualshouldbeconsideredapermanentpartsofthegeneratorandshouldremainwithitifitisunsold.
IMPORTANTNOTICES
Pleasepayspecialattentiontostatementsbythefollowingwords:
△WARNING
Awarningisusedtoalerttheusertofactthathazardousoperatingandmaintenanceproceduresmayresultininjurytoordeathofpersonnetifnotstrictlyobserved.
CAUTION
Acautionisusedtoalerttheusertofactthathazardousoperatingandmaintenanceproceduresmayresultindamagetoordestructionofequipmentifnotstrictlyobserved.
NOTE
Anoteisusedtogivehelpfulinformation.
Thismanualshouldbeconsideredasapermanentpartoftheunitandshouldremainwiththeunitwhenresold.
Contents
1GeneratorSafety……………………………………………………………………………………………………………………4
2IntroductiontoPartsandComponents……………………………………………………………………………………6
3Pre-OperatingInspection……………………………………………………………………………………………………7
4StartingtheEngine…………………………………………………………………………………………………………11
5Service…………………………………………………………………………………………………………………………13
6StoppingtheEngine…………………………………………………………………………………………………………18
7Maintenance……………………………………………………………………………………………………………………19
8Storage…………………………………………………………………………………………………………………………23
9Troubleshooting………………………………………………………………………………………………………………25
10Assemblyofparts……………………………………………………………………………………………………………27
11Specifications………………………………………………………………………………………………………………29
12WiringDiagram………………………………………………………………………………………………………………30
AppendixWarrantyEvidence…………………………………………………………………………………………………34
1GENERATORSAFETY
1.1Neveroperateitinanenclosedroom(Fig.1).1.3Neverconnectittohomecircuit(Fig.3).
1.2Donotoperateitunderwetcircumstances1.4Placeinflammablesawayfromtheunit
(Fig.2).atleastonemeter(Fig.4).
1.5Nosmokingwhenfillingfuel(Fig.5).1.6Donotspilloutwhenfillingfuel(Fig.6)
1.7Alwaysfillfuelafterstoppingit(Fig.7)
2INTRODUCTIONTOPARTSANDCOMPONENTS
Maincomponentsoftheunitarelocatedasfollows:
Fig.7
1.Fuelsensor9.Startinghandle
2.Fuelfillercap10.Fuelcock
3.ACplugsocket11.Aircleaner
4.ACbreaker12.Chocklever
5.Voltmeter13.Groundterminal
6.Dipstick14.Muffler
7.Ignitionswitch15.Sparkplug
8.Drainplug
3PRE-OPERATINGINSPECTION
3.1ENGINEOILLEVEL
NOTE:
Alwayscheckthegeneratorinthecaseofstoppingthegeneratoronalevelground.
3.1.1Turnouttheoil3.1.3Inthecasethat
fillercapandcleanthetheoillevelisbelow
dipstickwithaclearthelowerlevelmark
cloth(Fig.9)ofthedipstick,filloil
totheupperlevelmark
ofthedipstick(Fig.11)
3.1.2Insertthedip-
stickbackintotheoil
fillerholewithout
turningitin(Fig.10)3.1.4Reinstalltheoil
fillercapwell(Fig.12)
3.2FUELLEVEL
3.2.1Openthefuelfillercap(Fig.13)3.2.3Fillfueltotheshoulderofthefuel(Fig.15)
3.2.2Checkthefuellevel,andfillfuelifnecessary(Fig.14)3.2.4Reinstallthefuelfillercapwell(Fig.16)
3.3AIRCLEANER
3.3.1Removetheaircleaner
housing(Fig.17)3.3.4Putthefilterelementinto
theoriginalposition,installthe
3.3.2Checkandmakecoverandsecureitwell(Fig.19)
suretheaircleanercore
isintactandclean.Ifit
isbroke,replaceitwitha
newone.
3.3.3Ifthecoreisfilthy,
Cleanitinthefollowing
Sequence(Fig.18)
a)Cleanthecoreinthe
cleaningsolvent.
b)Dryitup
c)Dipafewdropsofen-
gineoilintoit.
d)Squeezeexcessoil.
3.4BATTERY(onlyfor4GF-4&5GF-4)
Checkandmakesurethattheelectrolytelevelofeachbatterycellisbetweenisupperandlowerlevelmarks(Fig.20).
1.upperlevelmark2.lowerlevelmark
4STARTINGTHEGENERATOR
4.1RemoveallloadsfromACsocket.4.4SetthechokelevertoOFFposition(Fig.23)
4.2SwitchofftheACbreaker(Fig.21)
NOTE
Don’tclosethechokewhenstartingtheengineinhotcondition.
4.3Turnonthefuelcock(Fig.22)
4.5Turnontheignitionswitch(Fig.24)4.7Oncetheengineiswarmedup,
setthechokelevertoONposition
(Fig.26)
4.6Pullthestarthandlegentlinguntilfeelingananti-action,andthenpullitupstrongly(Fig.25).
△WARNING
Afterstartingup,releasethestartingleverslightlysoavoidinjuringpersonnelordamagingequipmentduetoitsbouncingback.
5SERVICE
Alwaysdoasthefollowingastokeepthegeneratorinasoundcondition.
△WARNING
5.1Alwaysconnectthegeneratortotheearthtopreventmisusing(Fig.27)
5.2Thefollowingtablegivesreferenceinformationforconnectingelectricappliancestothegenerator.
5.3Ifthegeneratoristosupplytwooraboveloadswithpowersupply,besuretoconnectthemonebyonewithhigherstartcurrentfirst(Fig.28).
5.4Connenctingmethodsareillustratedasfollows(Fig.29).
a)Correctc)Correct
b)Fobidden
△WARNING
Whenconnectthegeneratortohomepowersupply,besurethataskilledelectriciandoesthisjob.Improperconnectingbetweenthegeneratorandloadsmaycausedamagetothegenerator,evenafire.
5.5USEINSTRUCTIONWHENPROVIDINGALTERATIVECURRENTSUPPLY
5.5.1Startthegenerator(Fig.30).5.5.3Theunitisabletosupply110/220V.Set
thevoltageselectortopositionsuitabletoe
quipment(Fig.32).
5.5.2Connectdevices(Fig.31).5.5.4SwithontheACbreaker(Fig.33).
6STOPINGTHEENGINE
6.1SwitchofftheACbreaker(Fig.34)6.3SetthefuelcocktoOFF(Fig.36)
6.2TurntheignitionswitchtoOFF(Fig.35).
NOTE
Tostopthegeneratorinanemergency,
TurntheignitionswitchtoOFF.
MAINTENANCE
Usershouldservicetheunitaccordingtothemaintenancescheduleasfollows:
7.1REPLACEMENTOFENGINEOIL
7.1.1Turnandthentakeoutthedipstick(Fig.37).
7.1.2Unscrewthedrainplug,andemptytheengineoilfromthecrankcase.
7.1.3Screwonthedrainplug(Fig.38).
7.1.4Fillengineoiltotheupperlevelmarkofthedipstick.
Engineoilrecommended:
4-strokegasolineoil-engineoilclassSE,SFfromAPISrvice
classificationorSEA10W-30engineoilequivalenttoClassSG.
7.1.5Fitthedipsticktotheoriginalposition.
7.2SPARKPLUG
7.2.1Withdrawthe7.2.2Dismantlethespark7.2.4Checkthesparkplugcap
Sparkplugcapfronttheplugbymeansofaspecialandadjustifnecessary.Thecap
Sparkplug(Fig.39).tool(Fig.40).shouldbe0.7-0.8mm(Fig.42).
7.2.3Clearawaycarbonfoulingaroundthespark7.2.5Reinstallthesparkplugand
plug(Fig.41).capwell(Fig.43).
Sparkplugrecommended:
F6RTC
7.3MAINTENANCEOFFUELFILTERCUP
7.3.1SetthefuelcocktoOFF,anddisdmantle7.3.3Fitthefuelfiltercupandgauzetothe
thefuelfiltercupandgauze(Fig.44).originalposition(Fig.45).
7.3.2Fitthefuelfiltercupandgauzetothe
originalposition.
8STORAGE
Duringlong-termstorageoftheunitwhicharenotkeptinuse.Carryoutproceduresasfollows:
8.1Emptythefuelfromthefueltank(Fig.46)
8.2Havingwashthefuelcupandgauze,
Installthemtotheoriginalposition.
8.4Turnofftheoilfillercapandoildrain
plug,andtheemptytheengineoilfromthe
crankcase(Fig.48).
8.3Dischargethefuelfromthecarburetor
(Fig.47).
8.5Reinstalltheoildrainplug,fillengineoilto8.6Pullupthestartinghandlegently
Theupperlevelmarkofthedipstick,followeduntilananti-action(Fig.50).
byfittingtheoilfillercaptotheoriginalpod-
sition(Fig.49).
8.7Placethegeneratorsetintheclean
area(Fig.51).
9TROUBLESHOOTING
9.1TROUBLE:
thegeneratorfailsto9.1.3Checkthefuelinsidetank(Fig.55).
Start(Fig.52).
9.1.4Removethesparkplug,andcheck
9.1.1Checktoseeiftheignitionswitchitforpropersparks(Fig.56).
isatON(Fig.53).
9.1.5Ifthegeneratorsetisstilloutofwork,
seeyourdealerforhelp(Fig.57).
9.1.2Checkengineoillevel(Fig.54)
9.2TROUBLE:
theunitfailstogenerateelectricity.
9.2.1Checkthelightbulb(Fig.58).9.2.2ChecktoseeiftheACbreakerisatON
(Fig.59).
9.2.3Ifsuchcheckisstillunsatisfactory,seeyourdealerforhelp
(Fig.60).
10ASSEMBLYOFPARTS
10.1WHEEL(Fig.61)
Assemblethewheels,tothisend:
10.1.1Fitthewheelontotheaxle,then
securethemwithwasherandsplitpin.
10.1.2Mounttheassembledaxleonthe
Feamewithboltandnut.
Fig.61
1.Innerside2.Shorterside
3.Longerside4.Latch
5.Stoppingdisc6.Enginelocation
7.Retainer8.Splitpin
9.Wheel10.Rightaxle(closetoengine)
11.Leftaxle(closetogenerator)
12.Nut13.Bolt
10.2BATTERY(Fig.62)
Toinstallthebattery,proccedasfollows:
10.2.1Assemblethebatterywithnuts,boltsand
washers.
10.2.2Connectthestartingcabletothestarting
motorterminalalonethebottomofthefueltank.
10.2.3Connecttheearthlin