发电机组说明书.docx

发电机组说明书.docx

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发电机组说明书

MOTOYAMATitaniumSeries

ProfessionalPowerGenerator

OWNER’SOPERATINGMANUAL

TM1800/TM1800E

TM2800/TM2800E

TM3800/TM3800E

TM4800/TM4800E

TM5800/TM5800E

TM6800/TM6800E

PREFACE

ThankyouforpurchasingMOTOYAMATitaniumSeriesgasolinegenerator

Wewanttohelpyougetthebestresultsfromyournewgeneratorandtooperateitsafely.Thismanualcontainstheinformationonhowtodothat,pleasereaditcarefully.Thisowner’smanualdescribestheoperationandmaintenanceoftheMOTOYAMAGenerator.Alltheinformationinthispublicationisbasedonthelatestproductinformationavailableatthetimeofprinting.MOTOYAMAreservestherighttomakechangesatanytimewithoutnoticeandwithoutincurringanyobligation.Nopartofthispublicationmaybereproducedwithoutwrittenpermission.

Thismanualshouldbeconsideredapermanentpartsofthegeneratorandshouldremainwithitifitisunsold.

IMPORTANTNOTICES

Pleasepayspecialattentiontostatementsbythefollowingwords:

△WARNING

Awarningisusedtoalerttheusertofactthathazardousoperatingandmaintenanceproceduresmayresultininjurytoordeathofpersonnetifnotstrictlyobserved.

CAUTION

Acautionisusedtoalerttheusertofactthathazardousoperatingandmaintenanceproceduresmayresultindamagetoordestructionofequipmentifnotstrictlyobserved.

NOTE

Anoteisusedtogivehelpfulinformation.

Thismanualshouldbeconsideredasapermanentpartoftheunitandshouldremainwiththeunitwhenresold.

Contents

1GeneratorSafety……………………………………………………………………………………………………………………4

2IntroductiontoPartsandComponents……………………………………………………………………………………6

3Pre-OperatingInspection……………………………………………………………………………………………………7

4StartingtheEngine…………………………………………………………………………………………………………11

5Service…………………………………………………………………………………………………………………………13

6StoppingtheEngine…………………………………………………………………………………………………………18

7Maintenance……………………………………………………………………………………………………………………19

8Storage…………………………………………………………………………………………………………………………23

9Troubleshooting………………………………………………………………………………………………………………25

10Assemblyofparts……………………………………………………………………………………………………………27

11Specifications………………………………………………………………………………………………………………29

12WiringDiagram………………………………………………………………………………………………………………30

AppendixWarrantyEvidence…………………………………………………………………………………………………34

1GENERATORSAFETY

1.1Neveroperateitinanenclosedroom（Fig.1）.1.3Neverconnectittohomecircuit（Fig.3）.

1.2Donotoperateitunderwetcircumstances1.4Placeinflammablesawayfromtheunit

（Fig.2）.atleastonemeter（Fig.4）.

1.5Nosmokingwhenfillingfuel（Fig.5）.1.6Donotspilloutwhenfillingfuel（Fig.6）

1.7Alwaysfillfuelafterstoppingit（Fig.7）

2INTRODUCTIONTOPARTSANDCOMPONENTS

Maincomponentsoftheunitarelocatedasfollows：

Fig.7

1.Fuelsensor9.Startinghandle

2.Fuelfillercap10.Fuelcock

3.ACplugsocket11.Aircleaner

4.ACbreaker12.Chocklever

5.Voltmeter13.Groundterminal

6.Dipstick14.Muffler

7.Ignitionswitch15.Sparkplug

8.Drainplug

3PRE-OPERATINGINSPECTION

3.1ENGINEOILLEVEL

NOTE:

Alwayscheckthegeneratorinthecaseofstoppingthegeneratoronalevelground.

3.1.1Turnouttheoil3.1.3Inthecasethat

fillercapandcleanthetheoillevelisbelow

dipstickwithaclearthelowerlevelmark

cloth（Fig.9）ofthedipstick,filloil

totheupperlevelmark

ofthedipstick（Fig.11）

3.1.2Insertthedip-

stickbackintotheoil

fillerholewithout

turningitin（Fig.10）3.1.4Reinstalltheoil

fillercapwell（Fig.12）

3.2FUELLEVEL

3.2.1Openthefuelfillercap（Fig.13）3.2.3Fillfueltotheshoulderofthefuel（Fig.15）

3.2.2Checkthefuellevel,andfillfuelifnecessary（Fig.14）3.2.4Reinstallthefuelfillercapwell（Fig.16）

3.3AIRCLEANER

3.3.1Removetheaircleaner

housing（Fig.17）3.3.4Putthefilterelementinto

theoriginalposition,installthe

3.3.2Checkandmakecoverandsecureitwell（Fig.19）

suretheaircleanercore

isintactandclean.Ifit

isbroke,replaceitwitha

newone.

3.3.3Ifthecoreisfilthy,

Cleanitinthefollowing

Sequence（Fig.18）

a）Cleanthecoreinthe

cleaningsolvent.

b）Dryitup

c）Dipafewdropsofen-

gineoilintoit.

d）Squeezeexcessoil.

3.4BATTERY（onlyfor4GF-4＆5GF-4）

Checkandmakesurethattheelectrolytelevelofeachbatterycellisbetweenisupperandlowerlevelmarks（Fig.20）.

1.upperlevelmark2.lowerlevelmark

4STARTINGTHEGENERATOR

4.1RemoveallloadsfromACsocket.4.4SetthechokelevertoOFFposition（Fig.23）

4.2SwitchofftheACbreaker（Fig.21）

NOTE

Don’tclosethechokewhenstartingtheengineinhotcondition.

4.3Turnonthefuelcock（Fig.22）

4.5Turnontheignitionswitch（Fig.24）4.7Oncetheengineiswarmedup,

setthechokelevertoONposition

（Fig.26）

4.6Pullthestarthandlegentlinguntilfeelingananti-action,andthenpullitupstrongly（Fig.25）.

△WARNING

Afterstartingup,releasethestartingleverslightlysoavoidinjuringpersonnelordamagingequipmentduetoitsbouncingback.

5SERVICE

Alwaysdoasthefollowingastokeepthegeneratorinasoundcondition.

△WARNING

5.1Alwaysconnectthegeneratortotheearthtopreventmisusing（Fig.27）

5．2Thefollowingtablegivesreferenceinformationforconnectingelectricappliancestothegenerator.

5.3Ifthegeneratoristosupplytwooraboveloadswithpowersupply,besuretoconnectthemonebyonewithhigherstartcurrentfirst（Fig.28）.

5.4Connenctingmethodsareillustratedasfollows（Fig.29）.

a）Correctc）Correct

b）Fobidden

△WARNING

Whenconnectthegeneratortohomepowersupply,besurethataskilledelectriciandoesthisjob.Improperconnectingbetweenthegeneratorandloadsmaycausedamagetothegenerator,evenafire.

5.5USEINSTRUCTIONWHENPROVIDINGALTERATIVECURRENTSUPPLY

5.5.1Startthegenerator（Fig.30）.5.5.3Theunitisabletosupply110/220V.Set

thevoltageselectortopositionsuitabletoe

quipment（Fig.32）.

5.5.2Connectdevices（Fig.31）.5.5.4SwithontheACbreaker（Fig.33）.

6STOPINGTHEENGINE

6.1SwitchofftheACbreaker（Fig.34）6.3SetthefuelcocktoOFF（Fig.36）

6.2TurntheignitionswitchtoOFF（Fig.35）.

NOTE

Tostopthegeneratorinanemergency,

TurntheignitionswitchtoOFF.

MAINTENANCE

Usershouldservicetheunitaccordingtothemaintenancescheduleasfollows:

7.1REPLACEMENTOFENGINEOIL

7.1.1Turnandthentakeoutthedipstick（Fig.37）.

7.1.2Unscrewthedrainplug,andemptytheengineoilfromthecrankcase.

7.1.3Screwonthedrainplug（Fig.38）.

7.1.4Fillengineoiltotheupperlevelmarkofthedipstick.

Engineoilrecommended:

4-strokegasolineoil-engineoilclassSE,SFfromAPISrvice

classificationorSEA10W-30engineoilequivalenttoClassSG.

7.1.5Fitthedipsticktotheoriginalposition.

7.2SPARKPLUG

7.2.1Withdrawthe7.2.2Dismantlethespark7.2.4Checkthesparkplugcap

Sparkplugcapfronttheplugbymeansofaspecialandadjustifnecessary.Thecap

Sparkplug（Fig.39）.tool（Fig.40）.shouldbe0.7-0.8mm（Fig.42）.

7.2.3Clearawaycarbonfoulingaroundthespark7.2.5Reinstallthesparkplugand

plug（Fig.41）.capwell（Fig.43）.

Sparkplugrecommended:

F6RTC

7.3MAINTENANCEOFFUELFILTERCUP

7.3.1SetthefuelcocktoOFF,anddisdmantle7.3.3Fitthefuelfiltercupandgauzetothe

thefuelfiltercupandgauze（Fig.44）.originalposition（Fig.45）.

7.3.2Fitthefuelfiltercupandgauzetothe

originalposition.

8STORAGE

Duringlong-termstorageoftheunitwhicharenotkeptinuse.Carryoutproceduresasfollows:

8.1Emptythefuelfromthefueltank（Fig.46）

8.2Havingwashthefuelcupandgauze,

Installthemtotheoriginalposition.

8.4Turnofftheoilfillercapandoildrain

plug,andtheemptytheengineoilfromthe

crankcase（Fig.48）.

8.3Dischargethefuelfromthecarburetor

（Fig.47）.

8.5Reinstalltheoildrainplug,fillengineoilto8.6Pullupthestartinghandlegently

Theupperlevelmarkofthedipstick,followeduntilananti-action（Fig.50）.

byfittingtheoilfillercaptotheoriginalpod-

sition（Fig.49）.

8.7Placethegeneratorsetintheclean

area（Fig.51）.

9TROUBLESHOOTING

9.1TROUBLE:

thegeneratorfailsto9.1.3Checkthefuelinsidetank（Fig.55）.

Start（Fig.52）.

9.1.4Removethesparkplug,andcheck

9.1.1Checktoseeiftheignitionswitchitforpropersparks（Fig.56）.

isatON（Fig.53）.

9.1.5Ifthegeneratorsetisstilloutofwork,

seeyourdealerforhelp（Fig.57）.

9.1.2Checkengineoillevel（Fig.54）

9.2TROUBLE:

theunitfailstogenerateelectricity.

9.2.1Checkthelightbulb（Fig.58）.9.2.2ChecktoseeiftheACbreakerisatON

（Fig.59）.

9.2.3Ifsuchcheckisstillunsatisfactory,seeyourdealerforhelp

（Fig.60）.

10ASSEMBLYOFPARTS

10.1WHEEL（Fig.61）

Assemblethewheels,tothisend:

10.1.1Fitthewheelontotheaxle,then

securethemwithwasherandsplitpin.

10.1.2Mounttheassembledaxleonthe

Feamewithboltandnut.

Fig.61

1.Innerside2.Shorterside

3.Longerside4.Latch

5.Stoppingdisc6.Enginelocation

7.Retainer8.Splitpin

9.Wheel10.Rightaxle（closetoengine）

11.Leftaxle（closetogenerator）

12.Nut13.Bolt

10.2BATTERY（Fig.62）

Toinstallthebattery,proccedasfollows:

10.2.1Assemblethebatterywithnuts,boltsand

washers.

10.2.2Connectthestartingcabletothestarting

motorterminalalonethebottomofthefueltank.

10.2.3Connecttheearthlin