机械制造行业机械外文翻译中英文.docx

机械制造行业机械外文翻译中英文.docx

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机械制造行业机械外文翻译中英文

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英文原文

RollingContactBearings

Theconcernofamachinedesignerwithballandrollerbearingsisfivefoldasfollows:

（a）lifeinrelationtoload;（b）stiffness,ie.deflectionsunderload;（c）friction;（d）wear;（e）noise.Formoderateloadsandspeedsthecorrectselectionofastandardbearingonthebasisofaloadratingwillbecomeimportantwhereloadsarehigh,althoughthisisusuallyoflessmagnitudethanthatoftheshaftsorothercomponentsassociatedwiththebearing.Wherespeedsarehighspecialcoolingarrangementsbecomenecessarywhichmayincreasefricitionaldrag.Wearisprimarilyassociatedwiththeintroductionofcontaminants,andsealingarrangementsmustbechosenwithregardtothehostilityoftheenvironment.

Becausethehighqualityandlowpriceofballandrollerbearingdependsonquantityproduction,thetaskofthemachinedesignerbecomesoneofselectionratherthandesign.Rolling-contactbearingsaregenerallymadewithsteelwhichisthrough-hardenedtoabout900HV,althoughinmanymechanismsspecialracesarenotprovidedandtheinteractingsurfacesarehardenedtoabout600HV.Itisnotsurprisingthat,owingtothehighstressesinvolved,apredominantformoffailureshouldbemetalfatigue,andagooddealofworkisbasedonacceptvaluesoflifeanditisgeneralpracticeinbearingindustrytodefinetheloadcapacityofthebearingasthatvaluebelowwhich90percentofabatchwillexceedlifeofonemillionrevolutions.

Notwithstandingthefactthatresponsibilityforbasicdesignofballandrollerbearingsrestswiththebearingmanufacturer,themachinedesignermustformacorrectappreciationofthedutytobeperformedbythebearingandbeconcernednotonlywithbearingselectionbutwiththeconditionsforcorrectinstallation.

Thefitofthebearingracesontotheshaftorontothehousingsisofcriticalimportancebecauseoftheircombinedeffectontheinternalclearanceofthebearingaswellaspreservingthedesireddegreeofinterferencefit.Inadequateinterferencecaninduceserioustroublefromfrettingcorrosion.Theinnerraceisfrequentlylocatedaxiallybyagainstashoulder.Aradiusatthispointisessentialfortheavoidanceofstressconcentrationandballracesareprovidedwitharadiusorchamfertofollowspaceforthis.

Wherelifeisnotthedeterminingfactorindesign,itisusualtodeterminemaximumloadingbytheamounttowhichabearingwilldeflectunderload.Thustheconceptof"staticload-carryingcapacity"isunderstoodtomeantheloadthatcanbeappliedtoabearing,whichiseitherstationaryorsubjecttoslightswivelingmotions,withoutimpairingitsrunningqualitiesforsubsequentrotationalmotion.Thishasbeendeterminedbypracticalexperienceastheloadwhichwhenappliedtoabearingresultsinatotaldeformationof0.0025mmforaball25mmindiameter.

Thesuccessfulfunctioningofmanybearingsdependsuponprovidingthemwithadequateprotectionagainsttheirenvironment,andinsomecircumstancestheenvironmentmustbeprotectedfromlubricantsorproductsofdeteriorationofthebearingdesign.Moreover,sealswhichareappliedtomovingpartsforanypurposeareofinteresttotribologistsbecausetheyarecomponentsofbearingsystemsandcanonlybedesignedsatisfactorilyonbasisoftheappropriatebearingtheory.

Notwithstandingtheirimportance,theamountofresearcheffortthathasbeendevotedtotheunderstandingofthebehaviorofsealshasbeensmallwhencomparedwiththatdevotedtootheraspectsofbearingtechnology.

Lathes

Lathesarewidelyusedinindustrytoproduceallkindsofmachinedparts.Somearegeneralpurposemachines,andothersareusedtoperformhighlyspecializedoperations.

Enginelathes

Enginelathes,ofcourse,aregeneral-purposemachineusedinproductionandmaintenanceshopalloverthetheworld.Sizedrangerfromsmallbenchmodelstohugeheavydutypiecesofequipment.Manyofthelargerlathescomeequippedwithattachmentsnotcommonlyfoundintheordinaryshop,suchasautomaticshopforthecarriage.

TracerorDuplicatingLathes

Thetracerorduplicatinglatheisdesignedoproduceirregularlyshapedpartsautomatically.Thebasicoperationofthislatheisasfallows.Atemplateofeitheraflatorthree-dimensionalshapeisplacedinaholder.Aguideorpointerthenmovesalongthisshapeanditsmovementcontrolsthatofthecuttingtool.Theduplicationmayincludeasquareortaperedshoulder,grooves,tapers,andcontours.Worksuchasmotorshafts,spindles,pistons,rods,caraxles,turbineshafts,andavarietyofotherobjectscanbeturnedusingthistypeoflathe.

TurretLathes

Whenmachiningacomplexworkpieceonageneral-purposelathe,agreatdealoftimeisspentchangingandadjustingtheseveraltoolsthatareneededtocompletethework.Oneofthefirstadaptationsoftheenginelathewhichmadeitsuitabletomassproductionwastheadditionofmulti-toolinplaceofthetailstock.Althoughmostturretshavesixstations,somehaveasmanyaseight.

High-productionturretlathesareverycomplicatedmachineswithawidevarietyofpoweraccessories.Theprincipalfeatureofallturretlathes,however,isthatthetoolscanperformaconsecutiveserialsofoperationsinpropersequence.Oncethetoolshavebeensetandadjusted,littleskillisrequiretorunoutduplicateparts.

AutomaticScrewMachine

Screwmachinesaresimilarinconstructiontoturretlathes,exceptthattheirheadsaredesignedtoholdandfeedlongbarsofstock.Otherwise,theirislittledifferentbetweenthem.Botharedesignedformultipletooling,andbothhaveadaptationsforidenticalwork.Originally,theturretlathewasdesignedasachuckinglatheformachiningsmallcasting,forgings,andirregularlyshapedworkpieces.

Thefirstscrewmachinesweredesignedtofeedbarstockandwireusedinmakingsmallscrewparts.Today,however,theturretlatheisfrequentlyusedwithacollectattachment,andtheautomaticscrewmachinecanbeequippedwithachucktoholdcastings.

Thesingle-spindleautomaticscrewmachine,asitsnameimplies,machinesworkononlyonebarofstockatatime.Abar16to20feetlongisfeedthroughtheheadstockspindleandisheldfirmlybyacollect.Themachiningoperationsaredonebycuttingtoolsmountedonthecrossslide.Whenthemachineisinoperation,thespindleandthestockarerotatedatselectedspeedsfordifferentoperations.Ifrequired,rapidreversalofspindledirectionisalsopossible.

Inthesingle-spindleautomaticscrewmachine,aspecificlengthofstockisautomaticallyfedthroughthespindletoamachiningarea.Atthispoint,theturretandcrossslidemoveintopositionandautomaticallyperformwhateveroperationsarerequired.Afterthemachinedpieceiscutoff,stockisagainfedintothemachiningareaandtheentirecycleisrepeated.

Multiple-spindleautomaticscrewmachineshavefromfourtoeightspindleslocatedaroundaspindlecarrier.Longbarsofstock,supportedattherearofthemachine,passthoughthesehollowspindlesandaregrippedbycollects.Withthesinglespindlemachines,theturretindexesaroundthespindle.Whenonetoolontheturretisworking,theothersarenot.Withamultiplespindlemachine,however,thespindleitselfindex.Thusthebarsofstockarecarriedtothevariousendworkingandsideworkingtools.Eachtooloperatesinonlyoneposition,buttollsoperatesimultaneously.Therefore,fourtoeightworkpiecescanbemachinedatthesametime.

VerticalTurretLathes

Averticalturretisbasicallyaturretlathethathasbeenstoodonitsheadstockend.Itisdesignedtoperformavarietyofturningoperations.Itconsistsofaturret,arevolvingtable,andasideheadwithasquareturretforholdingadditionaltools.Operationsperformedbyanyofthetoolsmountedontheturretorsideheadcanbecontrolledthroughtheuseofstops.

MachiningCenters

Manyoftoday'smoresophisticatedlathesarecalledmachiningcenterssincetheyarecapableofperforming,inadditiontothenormalturningoperations,certainmillinganddrillingoperations.Basically,amachiningcentercanbethoughtofasbeingacombinationturretlatheandmillingmachine.Additionalfeaturesaresometimesincludedbytheversatilityoftheirmachines.

NumericalControl

Oneofthemostfundamentalconceptsintheareaofadvancedmanufacturingtechnologiesisnumericalcontrol（NC）.PriortotheadventofNC,allmachinetoolsweremanuallyoperatedandcontrolled.Amongthemanylimitationsassociatedwithmanualcontrolmachinetools,perhapsnoneismoreprominentthanlimitationofoperatorskills.Withmanualcontrol,thequalityoftheproductisdirectlyrelatedtoandlimitedtotheskillsoftheoperator.Numericalcontrolrepresentsthefirstmajorstepawayfromhumancontrolofmachinetools.

Numericalcontrolmeansthecontrolofmachinetoolsandothermanufacturingsystemsthroughtheuseofprerecorded,writtensymbolicinstructions.Ratherthanoperatingamachinetool,anNCtechniciantooltobenumericallycontrolled,itmustbeinterfacedwithadeviceforacceptinganddecodingtheprogrammedinstructions,knownasareader.

Numericalcontrolwasdevelopedtoovercomethelimitationofhumanoperators,andithasdoneso.Numericalcontrolmachinesaremoreaccuratethanmanuallyoperatedmachines,theycanproducepartsmoreuniformly,theyarefaster,andthelong-runtoolingcostsarelower.ThedevelopmentofNCledtothedevelopmentofseveralotherinnovationsinmanufacturingtechnology:

1.Electricaldischargemachining.

2.Lasercutting.

3.Electronbeamwelding.

Numericalcontrolhasalsomademachinestoolsmoreversatilethantheirmanuallyope