调试方案commissioning中英文双语版.docx
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调试方案commissioning中英文双语版
3.14Single-machinecommissioning,systemcommissioningandjointcommissioning
3.14单机调试、系统调试、联动调试
3.14.1Overallplanofcommissioning
3.14.1调试总体策划
Commissioningworkisdividedintothreestages,whichisshowninthefigure3.14.1-1.
调试工作分为三个阶段,见图3.14.1-1。
Figure3.14.1-1Commissioningwork
图3.14.1-1调试工作
CommissioningworkoftheprojectmainlyincludesimplementationandmanagementofcommissioningofHVACworks,commissioningofelectricalworks,commissioningofplumbingaswellascommissioningoffirefightingworks.
本工程系调试工作主要包括通风空调工程调试、电气工程调试、给排水及消防工程调试实施及管理工作。
1.Commissioningindispensableconditionsareshowninthetable3.14.1-1.
1、调试具备条件见表3.14.1-1。
Table3.14.1-1Commissioningindispensableconditions
表3.14.1-1调试具备条件
No.序号
Nameofsystem
系统名称
Preparatoryworkbeforecommissioning
调试前的准备工作
1
Electricalsystem
电气系统
Installationofelectricalequipmentiscompleted.Layingofbridge,medium&lowvoltagecablesandbusbariscompleted;wiringofsecondarycontrolcablesisrightasperdrawings.Installationofpowerandlightingswitchboardiscompleted;installationandwiringofpowerequipmentarecompleted;appearancecheckisqualified.Wiringofvariouslampsiscompleted.Wiringofvariousswitchpanelsiscompleted.
电气设备安装完毕。
桥架及中、低压电缆、母线敷设完毕,二次控制电缆按图纸接线正确。
动力、照明配电盘安装完毕,动力设备安装、接线完毕,外观检查合格。
各种灯具接线完成,各种开关面板接线完毕。
2
HVACsystem
通风空调系统
Stablepowersupplyforairconditioningventilatingequipment,ductpurgingisqualified.Stablepowersupplyforairconditioningwatersystem,systemflushingisqualified;hydraulicpressureofthesystemmeetsrequirements;valveisturnedonandturnedoffnormally.
空调风系统设备供电稳定,风管吹扫合格。
空调水系统设备供电稳定,系统冲洗合格;系统水压满足要求,阀门启闭正常。
3
Systemofplumbingaswellasfirefighting
给排水及
消防系统
Connectionofequipmentandpipelineiscorrect,itshallcheckcompletenessbeforeequipmentoperates,hydraulicpressuretestofpipesystemandcirculatingflushingworkofsystemhavebeencompleted.
设备和管道连接准确,设备运行前应进行完整性检查,管道系统水压试验与系统循环清洗工作已经完毕。
2.Organizationmeasuresofcommissioning
2、调试的组织措施
(1)Organizationchartofcommissioningisshowninthefigure3.14.1-2.
(1)调试的组织机构见图3.14.1-2。
Figure3.14.1-2Chartofcommissioningorganization
图3.14.1-2调试组织机构图
(2)Responsibilitiesofmainpersonnelforprojectcommissioningareshowninthetable3.14.1-2.
(2)项目调试主要人员职责见表3.14.1-2。
Table3.14.1-2Responsibilitiesofmainpersonnelforprojectcommissioning
表3.14.1-2项目调试主要人员职责
No.
序号
Post
职务
Actingpersonnel
担任人员
Responsibilities
职责
1
Teamleader
组长
Projectmanager
项目经理
Beresponsibleforestablishmentofcommissioningorganization,preparationofresourcesusedincommissioning,establishmentandimplementationofcommissioningworkingsystem,coordinationbetweenMEPandothersubcontractoratthestageofjointcommissioning.
负责调试机构的建立,调试需用资源的配备;负责调试工作制度的建立实施,联动调试阶段机电与其他分包间的协调。
2
Deputyteamleader
副组长
Technicaldirectoroftheproject
项目技术
负责人
Beresponsibleforcompilationandsubmissionoforganizationcommissioningmethodstatement,coordinationandcommunicationwithrelatedpartiesaswellasmanagement,coordinationandcooperationinvariouscommissioningworkbetweentheOwnerABB,LendLeaseCompanyandrelevantdirectorofthesupervisionunitandallothersubcontractors;analyzeandsummarizecommissioningresult.
负责组织调试方案的编制和报审,与外部相关方的协调与沟通,与业主ABB、联实公司及监理单位相关负责人和其他各分包单位各项调试工作的管理、协调与配合。
对调试结果进行分析和技术总结。
3
Groupleaderofalldisciplines
专业
小组长
Professionalengineerofcommissioning
调试专业
工程师
Beresponsibleforcompilationofcommissioningmethodstatementandstandardoperationproceduresforthisarea;safetyandtechnicaldisclosureaboutcommissioningworkofthisarea;makesolutionsfordifficultproblemsdiscoveredincommissioningintheareaofthisdiscipline;ensuresafetyandreliabilityofinstrumentsusedinthecommissioningofthisarea;implementthecommissioningscheduleofthearea,organizingtocollatecommissioningmaterialsandissuingcommissioningreport.
负责本区域调试方案和作业指导书的编制;本专业本区域调试工作的安全、施工技术交底;负责本专业本区域调试过程中发现疑难问题的解决方案;负责本专业本区域调试所使用的仪器、仪表的安全和可靠性;负责本专业本区域调试进度计划的落实,组织整理调试资料并出具调试报告。
4
Groupleaderofresourceguarantee
资源保障小组长
Materialguaranteepersonnel
物资保障人员
Beresponsibleforprovidingcommissioningmaterials.
负责提供调试所需物资。
5
Groupleaderofemergencyhandling
应急处理小组长
Professionalengineer
专业工程师
Beresponsibleforhandlingemergenciesoccurredintheprocessofcommissioning.
负责调试过程中出现应急情况的处理。
(3)Instrumentandequipmentusedincommissioningareshownin“5.2Guaranteemeasuresforinputofconstructionmachineryequipment”.
(3)调试所使用的仪器设备详见“7.2施工机械设备投入保证措施”。
3.Commissioningprocessisshowninthefigure3.14.1-3.
3、调试流程见图3.14.1-3。
Figure3.14.1-3Commissioningprocesschart
图3.14.1-3调试流程图
3.14.2Single-machinecommissioning
3.14.2单机调试
1.Maincontentsandrequirementsofsingle-machinecommissioningofalldisciplinesareshowninthetable3.14.2-1.
1、各专业单机调试的主要内容和要求见表3.14.2-1。
Table3.14.2-1Contentsandrequirementsof
single-machinecommissioningandsystemcommissioning
表3.14.2-1单机调试和系统调试内容和要求
No.序号
Nameofdiscipline专业名称
Contentsofsingle-machinecommissioning
单机调试内容
Commissioningrequirements
调试的要求
1
Electricalsystemproject
电气系统工程
powercable,lowvoltagebreaker,meters,UPSs,currenttransformers,SPD,power/lightingdistributionpanels,ACmotors.
电力电缆、低压断路器、表、UPS、
电流互感器、避雷器、动力/照明配电箱、交流电动机。
Performancesofelectricaldevicemeetrequirementsofdesignandproductionprocess.
电气装置的性能满足设计和生产工艺要求。
2
ProjectofHVACsystem
空调通风系统工程
Single-machinecommissioningofairconditioningequipment(fan,airconditioningunit,waterpump,FCU)andsmokecontrolunit;balanceofHVACsystem,waterbalanceofairconditioningwatersystem;measurementofenvironmentaltemperature,humidityandnoise;testofforceddraft,blastcapacityandwindpressureofsmokecontrolsystem.
空调设备(风机、空调机组、水泵、FCU)防排烟机组单机调试;空调风系统平衡、空调水系统水量平衡;环境温度、湿度、噪声测量;正压送风、防排烟系统风量、风压测试。
Deviationsoftotalblastcapacityandwaterflowofairconditioningunitmeetrequirementsofthespecification;indoortemperature,relativehumidityandnoisemeetrequirementsofdesignandspecifications.
总风量、空调机组水流量偏差满足规范要求;室内温度、相对湿度及噪声满足设计及规范要求。
3
Projectofplumbingandfirefightingsystem
给排水及消防系统工程
Singlemachinecommissioningofdomesticwatersupplypump,firepumpanddrainagepump;commissioningofwatersupplysystem,drainage(rainwater)systemandfirefightingwatersystem.
生活给水泵、消防水泵、排水泵等设备单机调试;给水系统、排水(雨水)系统、消防水系统调试。
Flowandpressureofwatersupplyandfirefightingwatersystemmeetuserequirements.Smoothdrainage,non-leakage,installationofwaterpumpandvalvecomplywithrequirements.
给水、消防水系统流量及压力等满足使用要求,排水顺畅、无渗漏,水泵、水阀安装符合要求。
2.Methodofsingle-machinecommissioningofmainequipment:
2、主要设备的单机调试方法:
(1)Powercable:
1)measureinsulatingresistance;2)DCvoltagewithstandtestandmeasurementofleakagecurrent;3)ACvoltagewithstandtest;4)measureratioofresistanceofmetallicshieldlayerandconductorresistance;5)checkphasepositionsoftwoendsofcableline;6)crossinterconnectionsystemtest.
(1)电力电缆:
1)测量绝缘电阻;2)直流耐压试验及泄漏电流测量;3)交流耐压试验;4)测量金属屏蔽层电阻和导体电阻比;5)检查电缆线路两端的相位;6)交叉互联系统试验。
(2)Lowvoltagebreaker:
1)measureinsulatingresistance;2)breaking-closingtest;3)adjustmentofswitchsettingvalues.
(2)低压断路器:
1)测试绝缘电阻;2)分合闸试验;3)开关整定值的调整。
(3)Meter:
conductprecisioncalibrationforinstrumentontheplatecabinetbyusingstandardmeter.
(3)表:
用标准表对盘柜上的仪表进行精度校验。
(4)Currenttransformer:
1)measureinsulatingresistanceofthewinding;2)checkwiringgroupandpolarity;3)errormeasurement.
(4)电流互感器:
1)测量绕组的绝缘电阻;2)检查接线组别和极性;3)误差测量。
(5)SPD:
commissioningaspertechnicalspecificationofthemanufacturer.
(5)避雷器:
按生产厂家技术说明进行调试。
(6)Power/lightingswitchboard:
(6)动力/照明配电盘:
1)Checkinsulationofswitchandprimary&secondarycircuitinthepowersupplyloopinthecabinetbyusing1000Vor500Vtramegger;insulatingresistancecomplieswithrequirementsofthespecification;
1)采用1000V或500V兆欧表对箱内供电回路开关,一次、二次线路进行绝缘检查,绝缘电阻符合规范要求;
2)Checkairswitchinthecabinetbyusinguniversalmeter,whetheritsswitchingoffandswitchingonarenormalornot;checkwhetherconnectionofprimarycircuitandsecondarycircuitcomplieswithdesignrequirementsornot;whethertheconnectionofwire,cable,guidelineandterminalissolidornot.
2)用万用表检查柜箱内空气开关,其开关分、合闸是否正常;检查一次、二次线路接线符合设计要求;电线、电缆、导线和端子连接是否紧固;
3)Shallcalibrateprecisionofamperemeterorvoltmeterontheswitchboard.
3)应对配电盘上电流表或电压表进行精度校验。
(7)ACmotor:
checkofmotorinsulation,measureDCresistanceofthewinding;checkthecorrectnessofstatorwindinganditsconnection;checkandtestofcontrolsystemofthemotor;ifitisnormalthroughcheck,themotorshallbeoperatedfortwohourswithnoload;usethermodetectortomeasuretemperatureofstatorwindingofthebearingofthemotor,checkwhetherthetemperatureriseinmotorisnormalornot.
(7)交流电动机:
电动机绝缘检查,绕组的直流电阻测量,检查定子绕组及其连接的正确性,电动机控制系统检查试验,检查正常后电动机空载运行2小时,用测温仪测量电动机轴承定子绕组等部位的温度,检查电机温升是否正常。
(8)Fan:
rotatetheimpellerbyhands,observewhethertherearejammingandcollisionphenomenonornot;startfan,checkwhetherthereisfriction,abnormalvibrationandnoisebetweenimpellerandenclosureornot;checkwhetherrotatingdirectionisconsistentwiththedirectionmarkedontheenclosureornot.Afterthefanoperatesstably,measurestartingcurrent,operationcurrent,vibration,revolvingspeed,noiseandbearingtemperatureofthefan;
(8)风机:
用手盘动叶轮,观察有无卡阻及碰擦现象;风机点动,检查叶轮与机壳有无摩擦、有无异常振动及声响;检查运转方向是否与机壳标注方向一致。
风机启动运转平稳后,测量风机起动电流,运转电流、振动、转速、噪声及轴承温度。
。
3.14.3Systemcommissioning
3.14.3系统调试
1.Commissioningofelectricalsystemwork
1、电气系统工程的调试
(1)Commissioningprocessofelectricalsystemwork