中英文文献翻译加工中心数控技术.docx
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中英文文献翻译加工中心数控技术
Reference:
classificationandtheirrespectivecharacteristicsofncmachiningcenter
Press:
chemicalindustrypress;Version1(March16,2009)
Author:
XuHeng,DuanXiaoxu
Machiningcenterisatypicalsetofhigh-techmachiningequipmentinone,itsdevelopmentrepresentsacountry'slevelofdesignandmanufacturegreatlyimprovedlaborproductivity,reducelaborcosts,improvedworkingenvironmentandreducethelaborofworkersstrength.Thismovementthroughthedifferentprogramsandthedesignofvariouscomponentsofqualitativeanalysisandcomparisonofverticalmachiningcenterstodeterminetheprogressofeducationtodrivetheprogramare:
fixed-bedbody,spindleseatinstalledbyinstallingtheslidingseatrailbed,userollingguiderailbedcanbeachievedtothemovementintotheYdirection.PrecisionCNCXYtablebyatwo-waydrivetocompletetheworkpieceX,Ytwodirectionsintoamovement;X,Y,Zthreedirectionsofmovementareballscrewfeed,drivenbyACservomotor.Guides,ballscrewswiththecorrespondinglubrication,protectionandotherdevices.
Processingcenter(EnglishabbreviateisCNCcalledComputerizedNumericalControl):
isthelibrarywithaknifeandautomatictoolchangerofahighlyautomatedmultifunctionnumericalcontrolmachinetool.InChina,Hongkong,TaiwanandGuangdonggenerationalsohasmanypeoplecallitthecomputergongs.
Workpieceinmachiningcenterbyaclamping,digitalcontrolsystemcancontrolthemachinetoolaccordingtodifferentprocess,automaticselectionandreplacementoftools,automaticallychangethespindlespeed,feedrateandcuttingtoolrelativetotheworkpiecemovementtrackandotherauxiliaryfunctions,followedbythecompletionofseveralsurfaceworkpiecemultipleprocessingprocedures.Andthereareavarietyofchangingknifeorbladeselectionfunction,therebygreatlyimprovingtheproductionefficiency.
MachiningcenterCNCmachinetoolisprovidedwithacomputernumericalcontrolsystemofmachinetools,CNCsystemcapableofprocessingprocedures,controlmachinetoolstocompleteavarietyofactions.Comparedwiththegeneralmachinetools,CNCmachinetoolstocompletetheplanecurveandspacecurvesurfacemachining,themachiningprecisionandtheproductionefficiencyisrelativelyhigh,soithasbeenwidelyapplied.
ThecompositionofCNCmachinetools
Ingeneral,numericalcontrolmachinetooliscomposedofamechanicalpart,adigitalcontrolcomputer,servosystem,PCcontrolpart,hydraulicpressuredrivesystem,coolingandlubricationanddischargedevice.CNCmachinetooliscontrolledbyaprogram,partoftheprogrammingworkistheimportantpartofNCmachinetool.ServosystemofCNCmachinetoolisdriveninpart,computeroutputcontrolcommandisgeneratedbytheservosystemcoordinatemovement.Ordinaryverticalmachiningcenterwiththreeservomotorstorespectivelydriveworkbench,longitudinal,transverseworktable,spindleboxalongtheXdirection,Y,Ztoexercise.X,Y,Zaremutuallyverticalcoordinateaxis,sowhenthemachinethreecoordinatelinkagecanmachiningspacecurvedsurface.AndforthefiveaxislinkageCNCmachine,isaBaxisandCaxis.TheYaxisofrotationoftheshaftastheaxisB,ZaxisofrotationoftheshaftastheCaxis.
TheprocessingofCNCmachinetoolsmotion
Machiningbycuttingthemainmovementandfeedmotorcomplete,controlthemainmovementcanbeareasonablespeed,tocontrolthefeedcanobtainallkindsofdifferentmachiningsurface.CNCmachinetoolcoordinatemotionismotion,forthethreecoordinateNCmachinetool,thecoordinatesofthedirectionofmovementisusuallyperpendiculartoeachother,wherebytherespectivealongtheCartesiancoordinatesX,Y,Zaxispositiveandnegativedirection.Howtocontrolthemovingcoordinatesystemtocompletedifferentkindsofspatialcurvedsurfaceprocessingisthemaintaskofdigitalcontrol.Asweallknow,inthethree-dimensionalCartesiancoordinates,spaceanypointcanbeusedX,Y,Zcoordinatevaluestoindicate,toaspacecurvecanalsousethethree-dimensionalcoordinatefunctiontoexpress.Howtocontroltheaxisofmovementtofinishmachiningofcurvedsurface?
Nowtointroduceit.
Curvedsurfacecuttingtoolmovingtrajectoryandtheoreticcurvesdonotcoincide,butanapproximationline.Duetovariousinterpolationformulaisdifferent,theapproximationofthelinearealsodifferent,usuallyhasthefollowingseveralcalculationmethods:
pointbypointcomparisonmethod,integrationmethodandtimedivisionmethod.
Theadvantages,disadvantagesofNCmachinetool
CNCmachinetoolhasmanyadvantages,itisdevelopingveryquickly,becomethedominantmachinemachining.
(1)machiningwithNCmachinetoolcanachievegoodaccuracy,stableprocessingquality
CNCmachinetooltransmissionparts,particularlyabal