技术规范标准GRCGRG技术规范更新版.docx
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技术规范标准GRCGRG技术规范更新版
广州孚姆新材料科技股份有限公司
GRC/GRG/FRP/TCP技术规范
(2014更新版)
Section1:
GRC
Section2:
GRG
Section3:
FRP
Section4:
TCP
Section5:
GeneralPaintingandCoatingSpecifications
SECTION1:
GLASSFIBERREINFORCEDCONCRETE(GFRC/GRC)玻璃纤维加强水泥(GFRC/GRC)
PART1.GENERAL
第1部分.简介
1.01RELATEDDOCUMENTS
1.01相关文件
A.Drawings,ConditionsoftheContractandDivision1Specificationssections,applytoworkofthissection.
A.图纸、合同条款及第一部分说明章节适用于本章内容;
1.02SUMMARY
1.02概要
A.SectionIncludes:
GlassFiberReinforcedConcrete(GFRC)partfabricationandinstallationasscheduledattheendofthissectionandasshownonthearchitecturaldrawings.
A.章节内容包括:
如本章结尾提到及建筑图纸所示,玻璃纤维加强水泥(以下简称为GFRC或GRC)制造及安装;
1.03REFERENCESTANDARDS
1.03参考标准
A.ASTMC947:
TestMethodforFlexuralStrength
A.ASTMC947-弯曲强度测试方法
B.ASTME-84:
TestMethodforSurfaceBurningCharacteristicsofBuildingMaterials.
B.ASTME-84:
建筑材料表面燃烧特性测试方法
C.MNL-128:
RangeofPremixPropertiesRecommendedtoPCI.
C.MNL-128:
PCI标准推荐的预混料属性的范围
D.ASTME136:
TestmethodforSurfaceBurningCharacteristicofBuildingMaterials.
D.ASTME136:
建筑材料表面燃烧特性测试方法
1.04SUBMITTALS
1.04提交材料
A.Samples:
submitsix(6)each,300mmx300mmand(20)50mmx50mmsamplesdemonstratingfinishtobesupplied(finishpercontract).
A.样板:
提交6件300mmx300mm和20件50mmx50mm的样板,该样板需展示表面效果(按合同);
B.ShopDrawings:
Submitshopdrawingsdelineatingalldetailsrequiredforfabricationandinstallation.ShopdrawingstoindicatethenecessaryblockingandattachmenttothebuildingorframingasrequiredtosupportandsecuretheGFRCmaterialandanymaterialattachedtoGFRC.FramingdetailsandstructuralsupportofframingistheresponsibilityoftheGFRCmanufacturer/installer,anditistobeengineeredandsealedbycontractor/subcontractor,andnotedaccordinglyinthematerialsupplycontractandshopdrawings.
B.施工图:
提交描述所有生产及安装细节的施工图,施工图需表明必要的安装块/框架和连接物,用于支撑和稳固GFRC材料或其他固定在GFRC上的材料;框架细节和框架结构支撑由GFRC生产方负责,由承包方/安装方进行工程设计,并在材料供应合同和施工图纸安装细节中标注清楚。
1.05QUALITYASSURANCE
A.AllGFRCpartsshallmatchapprovedsamples.
A.所有GFRC产品必须与通过的样板相符。
B.AllGFRCpartsandadditionalframingrequiredduetonon-structuralwalls(e.g.brickorothers)willbeInstallableaccordingtodetailssubmittedinshopdrawings.AllsupportandframingsystemsmustbeengineeredbyanengineerabletoplacehissealforthestructureanddesignofallGFRCpanelsandinstallationsystemsasheseesthemacceptableandcertifiedfitforpurpose.
B.根据提交的施工图,所有GFRC件及非结构墙后补墙(如砖或其他)必须可安装。
所有支撑及结构系统必须由结构工程师设计、计算其结构、包括所有GFRC板及其安装系统。
机构工程师须盖章证明结构可行可达到目的。
C.Pigments
C.色粉:
1.ColoringAdmixture:
ASTMC979,syntheticmineral-oxidepigmentsorcoloredwater-reducingadmixtures,temperaturestable,nonfading,andalkaliresistant.
1.着色添加剂:
ASTMC979,合成氧化物矿物色粉或者着色减水添加剂,耐温度,不褪色,抗碱性。
2.ColoringAdmixture:
nottoexceed10percentofcementweights.
2.着色添加剂:
比重不能超过水泥重量的10%.
1.07DELIVERY,STORAGEANDHANDLING
1.06运输、仓储及操作
A.Allmaterialsshallbeprotectedduringfabrication,shipment,sitestorageanderectiontopreventdamagetothefinishedworkfromothertrades.Storematerialsinsideawell-ventilatedarea,awayfromuncuredconcreteandmasonry,andprotectedfromweathermoisture,soiling,abrasion,andextremetemperatures.
A.所有材料必须在生产、运输、工地存储及安装过程加以保护,以防止其他工种损坏已完成的工作。
将材料存储于通风良好的地方,远离未固化的水泥和砖石,并保护其不受天气潮湿天气、脏污、磨损、弯曲及极端天气影响。
B.Protectfabricationsfromdamagebyretainingorduplicatingshippingprotectioninplaceuntilinstallation.
B.保护产品从运输至安装过程不受损坏。
C.DamageResponsibility:
Exceptfordamagecausedbyothers,theinstallerisresponsibleforchipping,cracking,orotherdamagetoGFRCparts,afterdeliverytothejobsiteanduntilinstallationiscompleteandinspectedandapprovedbythecontractor,architectandFORM.
1.07WARRANTY
1.07产品保证
A.Warrantfabricationstobefreefromdefectsduetomaterialsandworkmanship.
A.保证产品没有材料及工艺方面造成的缺陷。
PART2.PRODUCTS
第2部分产品
2.01FABRICATEDPRODUCTS
2.01产品制造
A.GFRCwillbefabricatedwithaproprietaryblendofcementitiousminerals,aggregates,polymersandglassfiberstoachieveatypicalrangeofphysicalpropertiesshowninSection2.03andallPCIstandardswhicheverisgreater.
A.GFRC按照专有配方制造,其中有胶凝矿物,粒料,聚合物和玻璃纤维达到指定范围的物理特性,符合第2.03条和所有PCI标准(两者取其最高标准)。
2.02PHYSICALPROPERTIES
2.02物质性能
PropertyValue属性值
TestMethod/Result测试方法及结果
BarcolHardness巴氏硬度
ASTM-D-258356Points
Compression压缩力
ASTM-C-3910,810psi
CTEAverage热膨胀系数平均值
ASTM-D-6968.0x10-6in./in./F°
Density密度
ASTM-D-792132.5lbs/cu.ft.
Flammability–ClassIMaterials
ASTM-E-840Flame/50Smoke
可燃性-1类材料
ASTM-E-840Flame/50Smoke
FlexuralStrenght弯曲强度
ASTM-D-7902,630psi
Tensile拉伸强度
ASTM-D-6381,500psi
UnitWeight(lbs./sq.ft.at½”)单位重量
4-6lbs.
ImpactStrength冲击强度
ASTM-D-25699.0ft.lbs./in
2.03FINISH
2.03表面处理
A.SurfaceTexture/Exposedside:
Smoothorasindicatedondrawing.
A.表面质地/暴露面:
光滑或依图纸所示。
B.Finish:
Smoothsurfaceortomatchapprovedcolorandtexture.Partsdeterminedtobepaintedmustbeclean,primedandreadytofinishpriortotheapplicationofanacceptablepaintsystem.
B.表面处理:
光滑表面或使用经核准的颜色和质地。
确定需要喷漆的产品在喷漆前做好清洁,上好底漆,准好接受面漆。
Pleasenotethatnon-integralcoloredpartsornon-conformingcolors/texturesmustbepaintfinishedorreplacedatthediscretiononFORM.IftheentiresystemofintegralcolorisnotacceptablebyFORMaftertheinstallationanacceptablefinishmustbeappliedbytheinstaller/manufactureratnoadditionalcosttoFORM.
请留意非整体参色的产品件或不恰当的颜色/质地必须喷漆表面处理或由孚姆公司考虑更换。
如果整体参色系统在安装后孚姆公司认为不能验收,必须由安装方/生产方在不增加孚姆公司成本的情况下改善为可接受的表面效果,然后再次申请验收。
2.04TOLERANCES
2.04误差
A.PartThickness:
±½
A.产品厚度:
±½
Dimensionsalldirections:
±3/16
各方向的尺寸:
±3/16
VariationfromSquare:
⅛inch
四方型的变动:
⅛英寸
B.HardwareLocationVariation:
±¼inch.
B.五金位置变化:
±¼英寸
C.Warpageorbowing1/4in8ft.
C.翘曲或弯曲:
8英尺内1/4
2.05IDENTIFICATION
2.05产品识别
A.Identifyeachpartwithapermanentpartnumber.
A.每件产品标识一个永久产品编号
B.Numberpartstocoordinatewithshopdrawings.
B.产品编号需对应施工图。
C.AllpartsmustbelocatableonShopDrawingsandkeyplanforinstallation.
C.所有产品件必须在施工图及安装重要平面图上标明位置。
2.06CURINGANDCLEANING
2.06固化及清洁
A.Cureandcleanandapplyanyadditionalfinishesoracceptablesealercomponentspriortoshipment.
A.在运输之前,完成固化、清洁及上面漆或经批准的防污剂。
2.07ANCHORSANDFASTENERS
支撑件和紧固件
A.Theinstalleristoprovideanchorsandfastenersandotheraccessoriesrequiredforproperinstallationoffabricationsasrecommendedandapprovedbythecompositefabricatorandtheprojectarchitect/designer;however,thenecessaryblockingandattachmenttothebuildingorframingasrequiredtosupportandsecuretheGFRCmaterial,aswellasanyframingdetailsandstructuralsupportofframing,istheresponsibilityoftheGFRCmanufacturer/installer,anditistobeengineeredbycontractor/subcontractor,andnotedaccordinglywithanappropriateengineerssealthatallGFRCsystems/materials/framing/fasteners/riggingandinstallationsystemsarefitforpurposeandnotedontheshopdrawings.
A.安装队应提供并使用复合材料生产方和项目建筑师/设计师推荐和认可的支撑件和紧固件。
然而,GFRC生产方/安装方需负责施工必要的安装块和附件或者结构,用于支撑和保护GFRC材料,其他结构细节和结构支撑也包括在内。
由承包商/分包商进行结构计算,并需要结构工程师盖章确保所有的GFRC系统、材料、结构、紧固件、装备及安装系统均符合使用目的,并已经在施工图上清楚标明。
PART3.EXECUTION
第3部分实施
3.01PRE-INSTALLATIONEXAMINATION
3.01安装前检查
A.Installertoobservefieldconditionsandverifythatsubstratesarereadyforinstallationoffabrications.
A.查看现场情况,确认基板已做好安装准备。
B.InstallertocheckfielddimensionsaffectingtheinstallationofGFRCfabrications.
B.确认影响GFRC件安装的土建尺寸
C.Installertoverifythatbearingsurfacesaretrueandlevel.
C.确认支撑面的真实及水平情况。
D.Installertoverifythatsupportframinghasbeenconstructedtoallowaccurateplacement,alignmentandconnectionoffabricationtostructure.
D.确认支撑结构已经建好,可以进行精准安装、校准、将产品与结构连接。
E.Installertoreportdiscrepanciesbetweendesigndimensionsandfielddimensions,whichcouldadverselyaffectinstallation,tothecontractorandarchitectandFORM.
E.需向承包方及孚姆公司汇报设计尺寸与现场尺寸的差异对安装的影响。
F.Donotproceedwithinstallationuntildiscrepanciesarecorrected,oruntilinstallationrequirementsaremodifiedandapprovedbythecontractorandarchitect.
F.未修正差异或修改安装要求并经承包方和孚姆公司批准前不得进行安装;
G.Startofinstallationconstitutesacceptanceofexistingconditions.
G、一旦启动安装工作,就意味着对现有条件已经验收。
3.02INSTALLATION
3.02安装
A.Installfabricationsinaccordancewithapprovedshopdrawings.
A、根据获批准的深化图纸的指示进行安装。
3.03ALLOWABLETOLERANCESFORINSTALLEDUNITS
3.03安装的允许公差
A.MaximumOffsetfromTrueAlignment:
¼inchin8feet.
A.实际连接的最大补差:
8英尺允许¼英寸;
B.MaximumVariationfromTruePosition:
¼inchin8feet.
B.实际位置最大变化:
8英尺允许¼英寸。
3.04CLEANING
3.04清洁
A.CleaninstalledGlassFiberReinforcedConcretefabricationsusingcleaningmethodsandmaterialsapprovedbymanufacturer.
A.按照清洁方法和清洁材料对已经完成安装的GFRC构件进行清洁。
3.05PROTECTIONOFINSTALLEDFABRICATIONS
3.05安装件的保护
A.ComplywithGeneralContractor’srecommendationsandinstructionsforprotectinginstalledFabricationsduringconstructionsactivities.
A.遵照总承包方的建议和指示在施工期内保护安装件应。
ENDOFSECTION
结束
Clarification:
RegardingtheuseofPaintSystemsonGRCGRC材料表面喷涂说明
ItistheresponsibilityoftheManufacturer/InstallertoproducetheGRCtoFORMsstandardsregardingformulation,specificationandqualitycontrolstandards.(ManufacturersmustproduceallGRCpartsandpiecestomatchtheapprovedcolorandtexturesamples)
生产\安装方负责按照孚姆公司制定的配方、规格和质量控制标准生产GRC材料,且GRC构件必须符合业主批准的样板,包括颜色及纹理。
ThecolorandtextureoftheGRCmustbeproducedinaccordancetotheapprovedsamplesofcolorandtexture.TheperformanceoftheGRCsurfacesmustallowfuturepaintingoftheGRCinstalledpartsandsystemsifinthefuturewerequiretheGRCtobepainted.AllmaterialsusedintheGRCbecomp